Insert tappets in normal position (when using
spring compressor KDEP 1067 follow procedure
in note below).
Reassemble tappet depressor tool KDEP 1505
(see note below). Turn tappet holder handles
fully counterclockwise, grease ramps and guide
Starting with tappets No. 1 and 2 push tappets
down. Insert tappet holder (ramps up) into side
plug hole between two tappets. A fourthinch
should show between holder handle and pump
NOTE: If tappet depressor tool KDEP 1505 is not
available mount pump in spring compressor KDEP 1067
and proceed as follows (eliminate steps 1 9-21):
Insert each tappet in housing so that roller
tappet axis is at a right angle to the pump
Figure 7. Tappet Positioning
Tappets at Right Angles
counterclockwise, grease ramps and guide
piece. With spring compressors handles
pointing in opposite directions, place spring
compressor levers over first two tappets.
Depress right lever of spring compressor as
far as possible. Hold lever down and slowly
turn right handle clockwise 45
When handle is turned 45
the foot of the
plunger will go into the lower spring seat
hole allowing the lever to go down farther.
Depress right lever further and turn handle
clockwise until the handle is at 90 from
lever (Figure 8).
Push other tappet down with left lever. The
left lever will hold both tappets down.
Slowly turn left handle clockwise. When left
handle is turned approximately 45
the plunger will go into lower spring seat
hole. Push lever all the way down and turn
clockwise until handle is at 90 from lever.
While holding left lever down (both tappets
depressed), fully insert a tappet holder
(ramps up) into the side plug hole between
The first two tappets have now been held in
place by the
procedure until-all tappets are held in place with
compressor) and mount the pump right side up
Printed in United States of America