DISASSEMBLY & REASSEMBLY
The 2nd speed gear contains loose needle
bearings in its bore. They are used to meet the
required load capacity of the 2nd speed gear.
Remove the snap ring and 1st speed gear with
the thrust washer and caged needle bearing.
Examine the mainshaft gearlocks and the
internal corners of the synchronizer clutching
teeth for excessive wear that could produce gear
Mainshaft reassembly begins by placing the 1st
speed gear and thrust washer on the mainshaft.
Secure them with a snap ring.
Place the 2nd speed gear on the mainshaft, over
two rows of loose needle bearings.
Install the 2nd-3rd speed clutch gear and secure
it with a snap ring.