Fig. 48. Installing Intermediate Case To Diff Carrier
Install Power Divider Lockout Control Assembly
Apply 3 mm (1/8") bead of gasket sealant on
intermediate case opening and install lockout control
Install lockout control housing mounting bolts.
Tighten to specified torque (See "Torque Chart").
Assemble Power Divider And Diff Carrier To Axle
Support carrier assembly on roller jack. Secure as
necessary to prevent carrier assembly from falling
Apply 3 mm (1/8") bead of gasket sealant on axle
Align carrier assembly with axle housing and roll into
position. A small pinch bar may be used to
straighten carrier in housing but be careful to avoid
damage to carrier or axle housing.
Install carrier mounting stud nuts and tighten evenly
to specified torque. (See "Torque Chart".)
Place liquid gasket on axle housing mounting face
and insert output shaft into position. Rotate output
shaft slightly to mesh shaft splines with inter-axle
differential side gear.
Install bearing retainer bolts. Tighten to specified
torque 41-52 N-m (30-38 ft. lbs.)
Install axle shafts. Tighten axle flange bolts to 295-
326 N-m (217-240 ft. lbs.)
Connect propeller shaft to output shaft.
forward and rear rear axles of the tandem, the
slip yoke splines of shaft must be toward front.
Connect power divider lockout control. Refill axle
with lubricant (See Lubrication).
REAR REAR AXLE
Install Diff Carrier To Axle Housing
Using chain sling and hoist, move diff carrier from
rebuild stand to roller type floor jack.
Apply liquid gasket to carrier flange and roll the
carrier into position on axle housing.
Install housing bolts and tighten to specified torque
217-240 N-m (160-175 ft. lbs.).
Connect propeller shaft to companion flange and
install axle shafts.
Insert drain plugs and fill housing with prescribed
quantity and type of new lubricant.
POWER DIVIDER LOCK
During normal operation the power divider lock is
kept in the disengaged position. In this position the inter-
axle differential of the power divider allows both axles of
the tandem to differentiate or drive independent of each
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