Install negative (-) terminal (11) and brushes
(12) onto brush holder assembly (7). Put the
brushes in position so that springs (8) are
against the side of the brushes as shown to hold
them in place.
Put brush holder assembly (7) into position on
the starting motor dowels. Connect field
winding leads (9) to the brush holder.
Push the brushes down inside their holders so
that springs (8) are against the back of each
brush to hold them against the commutator.
Install the washer on the armature shaft.
If removed, install the bushing into the rear
housing with tooling (B).
Install rear housing assembly (5) onto the
starting motor. Install the six bolts and tighten
them to a torque of 4.5 to 6.8 Nom (40 to 60
Install the washers, nuts and wire assembly on
the negative (-) terminal. Tighten the nuts to a
torque of 30.5 ± 3.5 N-m (22 ± 3 lb.ft.).
Put solenoid assembly (1) into position
over the plunger assembly. Install the
three bolts and tighten them to a torque of
14.0 to 21.5 N-m (124 to 190 Ib.in.).
Connect connector (4) to the starting
motor housing field terminal. Tighten the
bolt to a torque of 9.6 ± 1.1 N-m (85 ± 10
lb.in.). Connect the wire assembly to the
ground (G) terminal of the solenoid.
Tighten the nut to a torque of 2.6 ± 0.8 N-
m (23 ± 7 lb.in.).
Check pinion clearance. See Pinion
Clearance Adjustment in Testing and
a) install starting motor