TM-10-4320-303-13 Tactical Water Distribution Equipment System (TDWS) Set 10-Mile Segement Model 06749-0813-81 110-00-0000 919 and 10 Manual

CHAPTER 1 INTRODUCTION - TM-10-4320-303-13_13
Table 1-1. Nomenclature Cross-Reference List
SECTION II. EQUIPMENT DESCRIPTION - TM-10-4320-303-13_15
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-10-4320-303-13_16
Figure 1-3. Location of Major Components for TWDS 10-Mile Hoseline Segment
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-10-4320-303-13_18
Table 1-4. Description of Major Components for TWDS Boost Pumping Station. (Continued)
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED - TM-10-4320-303-13_20
Table 1-6. Description of Major Components for TWDS Distribution Point.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED - TM-10-4320-303-13_22
Figure 1-8. Suspension Kit and Displacement and Evacuation Kit.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - CONTINUED.
DIFFERENCES BETWEEN MODELS
Pumping Assembly, Model 609-C
EQUIPMENT CONFIGURATION
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_28
Hypochlorination Unit.
CHAPTER 2 OPERATING INSTRUCTIONS - TM-10-4320-303-13_30
SECTION I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS - TM-10-4320-303-13_31
OPERATOR'S CONTROLS AND INDICATORS
OPERATOR'S CONTROLS AND INDICATORS - cont - TM-10-4320-303-13_33
OPERATOR'S CONTROLS AND INDICATORS - cont - TM-10-4320-303-13_34
OPERATOR'S CONTROLS AND INDICATORS - cont - TM-10-4320-303-13_35
OPERATOR'S CONTROLS AND INDICATORS - cont - TM-10-4320-303-13_36
SECTION II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-4320-303-13_37
Procedure Column
Figure 2-7. Operator PMCS Routing Diagram
Figure 2-7. Operator PMCS Routing Diagram - cont
Figure 2-7. Operator PMCS Routing Diagram - cont - TM-10-4320-303-13_41
Figure 2-7. Operator PMCS Routing Diagram - cont - TM-10-4320-303-13_42
Figure 2-7. Operator PMCS Routing Diagram - cont - TM-10-4320-303-13_43
Table 2-7. Operator Preventive Maintenance Checks and Services
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_46
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_47
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_48
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_49
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_50
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_51
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_52
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_53
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_54
TM-10-4320-303-13_55
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_56
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_57
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_58
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_59
Table 2-7. Operator Preventive Maintenance Checks and Services - Continued - TM-10-4320-303-13_60
Figure 2-8. Ground Profile
Figure 2-9. Pump spacing Triangle
Figure 2-10. First Boost Pulping Station Location
Figure 2-11. Pressure-Reducing Valve Assembly Location
Determine Location of Pressure-Reducing Valve Assembly - TM-10-4320-303-13_65
Determine Location of Pressure-Reducing Valve Assembly - TM-10-4320-303-13_66
Figure 2-13. Grooved-End Pipe Quick Disconnect Coupling Clamp
Installation - TM-10-4320-303-13_68
Lead Pumping Station Assembly . (Continued) - TM-10-4320-303-13_69
Figure 2-14. Lead Pumping Station Suction Port and Butterfly Valve Assembly
Lead Pumping Station Assembly
Figure 2-17. TWDS Water Source Connection Components Assembly.
Lead Pumping Station Assembly . (Continued) - TM-10-4320-303-13_73
Figure 2-18. Boost Pumping Station and Suction Components Assembly
Figure 2-19. Boost Pumping Station and Discharge Components Assembly.
Figure 2-20. Boost Pumping Station and Bypass Components Assembly.
Table 2-11. Components Required from Storage Assembly Crate for Assembly of Storage Assembly
Figure 2-21. Storage Assembly Connection Components Assembly
Figure 2-22. Final Assembly of Storage Assembly
Assembly of Distribution Points
Assembly of Distribution Points
Figure 2-23. Hypochlorination Unit and 125 GPM Pump Installation
Assembly of Distribution Points. (Continued) - TM-10-4320-303-13_83
Assembly of Distribution Points. (Continued)
Assembly of Distribution Points. (Continued) - TM-10-4320-303-13_85
Figure 2-25. Distribution Point Assembly
Assembly of Distribution Points . (Continued) - TM-10-4320-303-13_87
Assembly of Distribution Points . (Continued) - TM-10-4320-303-13_88
Assembly of Distribution Points . (Continued) - TM-10-4320-303-13_89
Figure 2-28. Tripod and Water Storage Drinking Bag
Assembly of 10-Mile Hoseline Segment. (Continued)
Assembly Requirements
Figure 2-30. Loading and Securing Flaking Boxes
Figure 2-31. Tailgate Assembly Removal
Figure 2-32. Positioning Breakaway on Flaking Box Assembly
Figure 2-33. Breakaway Installation.
Figure 2-34. Grooved Pipe Coupling and Swivel Joint installation
Figure 2-35. Connection to Lead Pumping Station
Figure 2-36. Swivel Joint Connection.
Assembly and Installation of Suspension Devices
Assembly of 10-Mile Hoseline Segment . (Continued) - TM-10-4320-303-13_101
Assembly of 10-Mile Hoseline Segment . (Continued) - TM-10-4320-303-13_102
Assembly of 10-Mile Hoseline Segment . (Continued) - TM-10-4320-303-13_103
INITIAL ADJUSTMENTS, CHECKS, AND SELF TEST
TWDS General Operating Procedures
Operation of Lead Pumping Station
Operation of Storage Assemblies
Determining Hypochlorite Solution Strength
Operation of Hypochlorination Unit: Model 1955-1.
Figure 2-46. Hypochlorination Unit Model 1955-1 Control and Water Meter.
Figure 2-47. Stroke Adjust Thimble Operation
Figure 2-48. Correcting Air-Bound Unit After Startup
Figure 2-49. Install Chlorine Color Disc.
Figure 2-51. Preparation of Sample Cells
Performing Chlorine Residual Tests
Figure 2-53. pH Indicator.
Figure 2-54. Hypochlorination Unit, Model 1955-1 "CAUTION" Plate.
PREPARATION FOR MOVEMENT - TM-10-4320-303-13_118
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_119
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_120
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_121
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_122
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_123
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_124
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_125
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_126
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_127
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_128
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_129
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_130
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_131
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_132
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_133
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_134
PREPARATION FOR MOVEMENT - cont - TM-10-4320-303-13_135
Figure 2-72. Disassembly of Bypass Hose.
Figure 2-73. Disassembly of Storage Assembly Components.
Figure 2-74. Disconnecting 20,000 Gallon Pillow Tank.
Figure 2-76. Disassembly of Model 1955-1 Hypochlorination Unit.
Figure 2-77. Disassembly of Distribution Point.
Figure 2-78. Flushing of Hypochlorination Unit (Model 1955-1 Shown).
Figure 2-79. Removal of 125 GPM Pumping Assembly and Hypochlorination Unit.
Preparation for Movement of Distribution Points
FORDING
Failure of Boost Pumping Station
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-10-4320-303-13_146
SECTION I. LUBRICATION INSTRUCTIONS
Table 3-1. Operator Troubleshooting Table. (Continued) - TM-10-4320-303-13_148
Table 3-1. Operator Troubleshooting Table. (Continued) - TM-10-4320-303-13_149
SECTION III. OPERATOR MAINTENANCE PROCEDURES - TM-10-4320-303-13_150
Figure 3-1. Hose Clamp Installation.
Figure 3-3. Male Quick-Disconnect Coupling Half and Banding Installation. - TM-10-4320-303-13_152
Figure 3-3. Male Quick-Disconnect Coupling Half and Banding Installation. - TM-10-4320-303-13_153
Figure 3-6. Tightening Strapping. - TM-10-4320-303-13_154
Figure 3-6. Tightening Strapping. - TM-10-4320-303-13_155
Figure 3-10. Spacing of Buckles on Repaired 6-Inch Hose Assembly
Figure 3-12. Double-Ended Adapter Installation
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-10-4320-303-13_158
SECTION I. REPAIR PARTS - TM-10-4320-303-13_159
Pumping Stations
Table 4-1. Pumping Station Crate
Table 4-2. Storage Assembly Crate
Table 4-3. Distribution Point Crate. (Continued)
Table 4-4. 10-Mile Segment Crate. (Continued) - TM-10-4320-303-13_164
Table 4-4. 10-Mile Segment Crate. (Continued) - TM-10-4320-303-13_165
INSTALLATION INSTRUCTIONS
Table 4-6. Unit Maintenance Preventive Maintenance Checks and Services - TM-10-4320-303-13_167
Table 4-6. Unit Maintenance Preventive Maintenance Checks and Services - TM-10-4320-303-13_168
Table 4-7. Unit Troubleshooting Table. (Continued)
SECTION V. UNIT MAINTENANCE PROCEDURES - TM-10-4320-303-13_170
TWDS SUPPLY CONNECTION ITEMS MAINTENANCE
TWDS SUPPLY CONNECTION ITEMS MAINTENANCE - cont
6 Inch Butterfly Valve Assembly Maintenance
Figure 4-4. 6 Inch Butterfly Valve Assembly Disassembly.
6 Inch Butterfly Valve Assembly Maintenance . (Continued)
Hose Assembly Replacement.
Hose Assembly Replacement. (Continued)
6 Inch x 500 Foot Collapsible Hose Assembly Replacement.
Flaking Box Assembly Maintenance
Inspection and Cleaning.
Swivel Joint Replacement.
Swivel Joint Replacement. - cont
Pressure-Reducing Valve Assembly Replacement.
Pressure-Reducing Valve Assembly Replacement. - cont
Pressure-Reducing Valve Assembly Maintenance - TM-10-4320-303-13_185
Pressure-Reducing Valve Assembly Maintenance - cont - TM-10-4320-303-13_186
Pressure-Reducing Valve Assembly Maintenance - cont - TM-10-4320-303-13_187
Pressure-Reducing Valve Assembly Maintenance - cont - TM-10-4320-303-13_188
Pressure-Reducing Valve Assembly Maintenance - cont - TM-10-4320-303-13_189
Pressure Relief Valve Assembly Maintenance
Pressure Relief Valve Assembly Maintenance - cont
STORAGE ASSEMBLY MAINTENANCE
STORAGE ASSEMBLY MAINTENANCE - cont
DISTRIBUTION POINT MAINTENANCE
Outlet, Pressure Regulator, Inlet, Drain, and Fill Hose Assemblies Maintenance
Outlet, Pressure-.Regulator, Inlet. Drain, and-Fill Hose Assemblies Maintenance . (Continued)
Pressure Gauge and Fill Assembly Replacement
Pressure Gauge and Fill Assembly Replacement. (Continued)
Strainer Assembly Maintenance.
Strainer Assembly Maintenance
Water Meter and Gear Box Assembly Replacement.
Water Meter and Gear Box Assembly Replacement. (Continued)
Hypochlorinator Assembly Maintenance
Hypochlorinator Assembly Maintenance . (Continued) - TM-10-4320-303-13_205
Hypochlorinator Assembly Maintenance . (Continued) - TM-10-4320-303-13_206
Manifold Assembly Maintenance And Pressure Regulator Valve Replacement.
Manifold Assembly Maintenance And Pressure Regulator Valve Replacement. - cont - TM-10-4320-303-13_208
Manifold Assembly Maintenance And Pressure Regulator Valve Replacement. - cont - TM-10-4320-303-13_209
Frame Assembly Replacement.
Frame Assembly Replacement. (Continued)
Stand Assembly Maintenance
Stand Assembly Maintenance. (Continued)
Color Comparator Maintenance
Color Comparator Maintenance. (Continued)
SUSPENSION KIT MAINTENANCE
SUSPENSION KIT MAINTENANCE. (Continued)
DISPLACEMENT AND EVACUATION KIT MAINTENANCE
DISPLACEMENT AND EVACUATION KIT MAINTENANCE . (Continued)
PACKING KIT MAINTENANCE
PACKING KIT MAINTENANCE. (Continued)
Hose Retaining Bracket Maintenance
Hose Retaining Bracket Maintenance. (Continued)
REPAIR KIT MAINTENANCE
REPAIR KIT MAINTENANCE . (Continued)
SLING ASSEMBLY MAINTENANCE
SLING ASSEMBLY MAINTENANCE . (Continued)
SECTION VI. PREPARATION FOR SHIPMENT AND STORAGE
STORAGE
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4320-303-13_230
SECTION I. REPAIR PARTS - TM-10-4320-303-13_231
SECTION II. DIRECT SUPPORT MAINTENANCE PROCEDURES
PRESSURE-REDUCING VALVE ASSEMBLY MAINTENANCE - TM-10-4320-303-13_233
Pressure-Reducing Control Repair
Pressure-Reducing Control Repair. (Continued)
Main Valve Assembly Repair.
Main Valve Assembly Repair. (Continued) - TM-10-4320-303-13_237
Main Valve Assembly Repair. (Continued) - TM-10-4320-303-13_238
Pressure-Reducing Valve Assembly Skid Assembly Repair
HYPOCHLORINATION UNIT. MODEL 1955-1, MAINTENANCE.
Pilot Valve Assembly Maintenance. (Continued) - TM-10-4320-303-13_241
Pilot Valve Assembly Maintenance. (Continued) - TM-10-4320-303-13_242
Gear Box Maintenance
Figure 5-4. Gear Box Maintenance.
Gear Box Maintenance. (Continued)
Water Meter Maintenance.
Water Meter Maintenance. (Continued) - TM-10-4320-303-13_247
Water Meter Maintenance. (Continued) - TM-10-4320-303-13_248
Pressure Regulating Valve Repair - TM-10-4320-303-13_249
Pressure Regulating Valve Repair - cont
Hypochlorination Unit Frame Assembly Repair
APPENDIX A REFERENCES - TM-10-4320-303-13_252
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-10-4320-303-13_253
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-10-4320-303-13_254
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III
SECTION II. MAINTENANCE ALLOCATION CHART - TM-10-4320-303-13_256
SECTION II. MAINTENANCE ALLOCATION CHART - TM-10-4320-303-13_257
SECTION II. MAINTENANCE ALLOCATION CHART - TM-10-4320-303-13_258
SECTION II. MAINTENANCE ALLOCATION CHART - TM-10-4320-303-13_259
SECTION IV. REMARKS - TM-10-4320-303-13_260
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-10-4320-303-13_261
SECTION II. COMPONENTS OF END ITEM - TM-10-4320-303-13_262
SECTION II. COMPONENTS OF END ITEM - TM-10-4320-303-13_263
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_264
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_265
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_266
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_267
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_268
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_269
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_270
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_271
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_272
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_273
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_274
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_275
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_276
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_277
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_278
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_279
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_280
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_281
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_282
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_283
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_284
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_285
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_286
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_287
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_288
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_289
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_290
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_291
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_292
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_293
SECTION II. COMPONENTS OF END ITEM (CONTINUED) - TM-10-4320-303-13_294
SECTION III. BASIC ISSUE ITEMS - TM-10-4320-303-13_295
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-10-4320-303-13_296
Figure F-2. Weldless Chain.
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST
SECTION II. EXPENDABLE AND DURABLE ITEMS LIST
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-10-4320-303-13_300
Figure F-1. Hose Material.
APPENDIX G TORQUE LIMITS - TM-10-4320-303-13_302
GLOSSARY - TM-10-4320-303-13_303
INDEX - TM-10-4320-303-13_304
INDEX - Continued - TM-10-4320-303-13_305
INDEX - Continued - TM-10-4320-303-13_306
INDEX - Continued - TM-10-4320-303-13_307
INDEX - Continued - TM-10-4320-303-13_308

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