TM-5-3820-256-10 Drilling System Well Rotary Truck-Mounted Air-Transportable 600-Feet Capacity (Drilling System ) Manual

CHAPTER 1 INTRODUCTION - TM-5-3820-256-10_11
Section II. EQUIPMENT DESCRIPTION - TM-5-3820-256-10_12
Figure 1-1. Drilling Rig Lifting and Tie-Down Point
Location and Description of Major Components - TM-5-3820-256-10_14
Figure 1-2. Drilling Rig Major Components
Location and Description of Major Components - cont
Equipment Data - TM-5-3820-256-10_17
Equipment Data - cont - TM-5-3820-256-10_18
Equipment Data - cont - TM-5-3820-256-10_19
Equipment Data - cont - TM-5-3820-256-10_20
Equipment Data - cont - TM-5-3820-256-10_21
Equipment Data - cont - TM-5-3820-256-10_22
Equipment Data - cont - TM-5-3820-256-10_23
Equipment Data - cont - TM-5-3820-256-10_24
Equipment Data - cont - TM-5-3820-256-10_25
Figure 1-3. Drilling Rig Clearance Angles, Center of Gravity
Figure 1-4. Rig Tender Lifting and Tie-Down Points
Figure 1-5. Rig Tender Major Components
Location and Description of Major Components - TM-5-3820-256-10_29
Equipment Data - TM-5-3820-256-10_30
Equipment Data - cont - TM-5-3820-256-10_31
Equipment Data - cont - TM-5-3820-256-10_32
Equipment Data - cont - TM-5-3820-256-10_33
Equipment Data - cont - TM-5-3820-256-10_34
Equipment Data - cont - TM-5-3820-256-10_35
Equipment Data - cont - TM-5-3820-256-10_36
Figure 1-6 .    Rig Tender Clearance Angles, Center of Gravity
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-3820-256-10_38
Figure 2-2 .      Mud Pump Controls and Indicators
Figure 2-3 .    Air Compressor Controls and Indicators
Figure 2-3 .    Air Compressor Controls and Indicators - cont
Figure 2-4 .   Drawworks Controls
Figure 2-6 .    Force Feed Lubricator Controls and Indicators
Figure 2-8 .   Rotary Table and Drive Controls and Indicators
Figure 2-10 .    Control Air System Controls and Indicators
Figure 2-11 .    Operator's Station/Truck Controls and Indicators
Figure 2-12 .    Hydraulics/Jacks Controls and Indicators
Figure 2-13 .    Winch
Figure 2-14 .    Rig Truck
CONTROL or INDICATOR - TM-5-3820-256-10_50
Figure 2-15 .    Crane Controls and Indicators
Figure 2-16 .    Welder/Generator Controls and Indicators
Figure 2-17 .    Fuel Transfer Controls and Indicators
Figure 2-18 .    Water Heater Controls and Indicators
Figure 2-19 .    Waterbed Controls and Indicators
Figure 2-20 .    Water Pump Controls and Indicators
Figure 2-21 .    Hydraulic Reservoir Controls and Indicators
Figure 2-22 .    Winch Controls and Indicators
Figure 2-23 .   Power Take-Off/Hydraulic System Controls and Indicators
Figure 2-25 .   Rig Tender Truck
Truck
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Preventive Maintenance Checks and Services - TM-5-3820-256-10_63
Preventive Maintenance Checks and Services - TM-5-3820-256-10_64
Preventive Maintenance Checks and Services - TM-5-3820-256-10_65
Preventive Maintenance Checks and Services - TM-5-3820-256-10_66
Preventive Maintenance Checks and Services - TM-5-3820-256-10_67
Preventive Maintenance Checks and Services - TM-5-3820-256-10_68
Preventive Maintenance Checks and Services - TM-5-3820-256-10_69
Preventive Maintenance Checks and Services - TM-5-3820-256-10_70
Preventive Maintenance Checks and Services - TM-5-3820-256-10_71
Preventive Maintenance Checks and Services - TM-5-3820-256-10_72
Preventive Maintenance Checks and Services - TM-5-3820-256-10_73
Preventive Maintenance Checks and Services - TM-5-3820-256-10_74
Preventive Maintenance Checks and Services - TM-5-3820-256-10_75
Preventive Maintenance Checks and Services - TM-5-3820-256-10_76
Preventive Maintenance Checks and Services - TM-5-3820-256-10_77
Preventive Maintenance Checks and Services - TM-5-3820-256-10_78
Preventive Maintenance Checks and Services - TM-5-3820-256-10_79
Preventive Maintenance Checks and Services - TM-5-3820-256-10_80
Preventive Maintenance Checks and Services - TM-5-3820-256-10_81
Preventive Maintenance Checks and Services - TM-5-3820-256-10_82
Preventive Maintenance Checks and Services - TM-5-3820-256-10_83
Section III. DRILLING RIG OPERATION UNDER USUAL CONDITIONS
Figure 2-26. Mud pit system
Figure 2-27. Rig Warning and Caution Plates
Preparation for Drilling
Preparation for Drilling - cont
Figure 2-28. Connecting Discharge Piping
Drilling System Operating Procedures
Drilling System Operating Procedures - cont - TM-5-3820-256-10_91
Drilling System Operating Procedures - cont - TM-5-3820-256-10_92
Drilling System Operating Procedures - cont - TM-5-3820-256-10_93
Drilling System Operating Procedures - cont - TM-5-3820-256-10_94
Section IV. RIG TENDER OPERATION UNDER USUAL CONDITIONS
Figure 2-29. Crane Operating Instructions
Crane
Figure 2-31. Two-part Line Rigging Procedure
Preparation for Movement - TM-5-3820-256-10_99
Welder/Generator - TM-5-3820-256-10_100
Welder/Generator - cont - TM-5-3820-256-10_101
Welder/Generator - cont - TM-5-3820-256-10_102
Figure 2-32. Welder/Generator Control Panel
Welder/Generator - cont - TM-5-3820-256-10_104
Figure 2-33. 120/240 Volts AC Terminal Strip
Welder/Generator - cont - TM-5-3820-256-10_106
Fuel Transfer System
Water Heater
Figure 2-34. Water Heater Installation
Water Pump System
Figure 2-35. Suction and Discharge Hoses, Fittings and Strainer
Figure 2-37. Pump Water Into Tank
Water Pump System - cont
Figure 2-38. Pump Water Out of Tank
Figure 2-39. Transfer Water Slurries
Winch - TM-5-3820-256-10_116
Winch - cont
Section V. WELL DRILLING TECHNIQUES AND PROCEDURES
Drilling techniques and procedures
Drilling techniques and procedures - cont - TM-5-3820-256-10_120
Drilling techniques and procedures - cont - TM-5-3820-256-10_121
Drilling techniques and procedures - cont - TM-5-3820-256-10_122
Drilling techniques and procedures - cont - TM-5-3820-256-10_123
Drilling techniques and procedures - cont - TM-5-3820-256-10_124
Drilling techniques and procedures - cont - TM-5-3820-256-10_125
Drilling techniques and procedures - cont - TM-5-3820-256-10_126
Section VI. OPERATING UNDER UNUSUAL CONDITIONS
Drilling Rig
Rig Tender Crane
Welder/Generator Engine
Welder/Generator - TM-5-3820-256-10_131
Fuel Transfer.
Water Pump - TM-5-3820-256-10_133
Winch - TM-5-3820-256-10_134
Power Take-Off/Hydraulic Pump
Section VII. WELL COMPLETION
Figure 2-41. Resistivity Instrument
Well Logging Equipment
Figure 2-42. Logging Instrument Batteries
Logging with NORMAL Arrangement
Figure 2-43. Setting up Logging Equipment
Logging with LATERAL Arrangement
Interpreting Electrical Logs
Interpreting Electrical Logs - cont
Setting Surface Casing
Setting Well Casing
Figure 2-45. Setting Well Casing
Preparing to Set Pump
Figure 2-46. Bailer
Figure 2-47. Well Sounder
Figure 2-48. Setting the Pump.
Preparing to Set Pump - cont - TM-5-3820-256-10_152
Figure 2-49. Cable Splicing Details
Preparing to Set Pump - cont - TM-5-3820-256-10_154
Figure 2-50. Installing Submersible Pump.
Figure 2-51. Strapping Cable to Hose
Figure 2-52. Sealing the Well
Figure 2-53. Starter Panel Installation
Pump Start-up
Pump Start-up - cont
Figure 2-55. Setting Load Monitor
Producing Water
1500 Foot Well Completion
Figure 2-56. Spider, Base and Slips; Working Base and Split Bushings
1500 Foot Well Completion - cont
Figure 2-57. Hoisting Plug with Adapter (168F530) and Casing Hoisting Plug (KT-1992-TRSC)
Section IX. PREPARATION FOR MOVEMENT.
Preparation for Movement - TM-5-3820-256-10_168
CHAPTER 3 MAINTENANCE INSTRUCTIONS
Figure 3-1. Lubrication Instructions for Mast
Figure 3-1. Lubrication Instructions for Mast - cont
Figure 3-2. Lubrication Instructions for Mast Components
Figure 3-2. Lubrication Instructions for Mast Components - cont
Figure 3-3. Lubrication Instructions for Mud Pump
Figure 3-3. Lubrication Instructions for Mud Pump - cont
Figure 3-4. Lubrication Instructions for Air System
Figure 3-4. Lubrication Instructions for Air System - cont
Figure 3-4. Lubrication Instructions for Air System - cont
Figure 3-5. Lubrication Instructions for Sub-Drive
Figure 3-5. Lubrication Instructions for Sub-Drive - cont
Figure 3-6. Lubrication Instructions for Drawworks
Figure 3-6. Lubrication Instructions for Drawworks - cont - TM-5-3820-256-10_182
Figure 3-6. Lubrication Instructions for Drawworks - cont - TM-5-3820-256-10_183
Figure 3-7. Lubrication Instructions for Hydraulic System
Figure 3-7. Lubrication Instructions for Hydraulic System - cont
Figure 3-8. Lubrication Instructions for Water Injection System
Figure 3-8. Lubrication Instructions for Water Injection System - cont
Figure 3-9. Lubrication Instructions For Force Feed Lubricator
Figure 3-10. Lubrication Instructions for Rotary Table Drive System
Figure 3-10. Lubrication Instructions for Rotary Table Drive System - cont - TM-5-3820-256-10_190
Figure 3-10. Lubrication Instructions for Rotary Table Drive System - cont - TM-5-3820-256-10_191
Figure 3-11. Lubrication Instruction for Chain Feed Drive
Figure 3-11. Lubrication Instruction for Chain Feed Drive - cont
Figure 3-12. Lubrication Instruction for air controls Assembly
Figure 3-12. Lubrication Instruction for air controls Assembly - cont
Figure 3-13. Lubrication Instructions for Drive Shafts and Universal Joints
Figure 3-13. Lubrication Instructions for Drive Shafts and Universal Joints - cont
Figure 3-14. Lubrication Instructions for Truck
Figure 3-14. Lubrication Instructions for Truck - cont
Figure 3-14. Lubrication Instructions for Truck - cont - TM-5-3820-256-10_200
Figure 3-14. Lubrication Instructions for Truck - cont - TM-5-3820-256-10_201
Figure 3-14. Lubrication Instructions for Truck - cont - TM-5-3820-256-10_202
Section II. Rig Tender Lubrication Instructions
Figure 3-15. Crane Lubrication Instructions
Figure 3-15. Crane Lubrication Instructions - cont
Figure 3-16. Welder/Generator Lubrication Instructions
Figure 3-16. Welder/Generator Lubrication Instructions - cont
Figure 3-17. Lubrication Instructions for Hydraulic Reservoir
Figure 3-17. Lubrication Instructions for Hydraulic Reservoir - cont
Figure 3-18. Lubrication Instructions for Winch
Figure 3-18. Lubrication Instructions for Winch - cont
Section III. DRILLING RIG TROUBLESHOOTING PROCEDURES
Table 3-2. Troubleshooting the Mud Pump
Table 3-3. Troubleshooting the Air Compressor Drive
Table 3-4. Troubleshooting the Drawworks
Table 3-4. Troubleshooting the Drawworks (Continued)
Table 3-5. Troubleshooting the Hydraulic System
Table 3-6. Troubleshooting the Water and Foam Injection System
Table 3-7. Troubleshooting the Force Feed Lubricator
Table 3-9. Troubleshooting the Rotary Table Drive
Table 3-10. Troubleshooting the Air Control Assembly
Subdrive
Troubleshooting Logging Equipment
Table 3-11. Troubleshooting the Logging Instrument
Troubleshooting the Pump
Table 3-12. Fuses Blow when Motor Starts
Table 3-12. Fuses Blow when Motor Starts - cont
Table 3-13. Pump Runs, But Delivers Little or No Water
Table 3-15. Pump Starts Too Often
Section IV. RIG TENDER TROUBLESHOOTING PROCEDURES
Table 3-17.   Troubleshooting the Welder/Generator
Table 3-18.   Troubleshooting the Night Lighting
Table 3-20.   Troubleshooting the Water Heater
Table 3-21. Troubleshooting the Water Pump
Table 3-22.   Troubleshooting the Winch
Table 3-23. Troubleshooting the Power Take-off/Hydraulic System
Section V. MAINTENANCE PROCEDURES
APPENDIX A REFERENCES - TM-5-3820-256-10_238
APPENDIX B COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
Section II. COMPONENTS OF END ITEM - TM-5-3820-256-10_240
Section II. COMPONENTS OF END ITEM - cont
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_242
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_243
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_244
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_245
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_246
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_247
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_248
Section II. COMPONENTS OF END ITEM - cont - TM-5-3820-256-10_249
Section III. BASIC ISSUE ITEMS - TM-5-3820-256-10_250
Section III. BASIC ISSUE ITEMS - cont - TM-5-3820-256-10_251
Section III. BASIC ISSUE ITEMS - cont - TM-5-3820-256-10_252
Section III. BASIC ISSUE ITEMS - cont - TM-5-3820-256-10_253
Section III. BASIC ISSUE ITEMS - cont - TM-5-3820-256-10_254
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-5-3820-256-10_255
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-5-3820-256-10_256
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-5-3820-256-10_257
SECTION II. ADDITIONAL AUTHORIZED ITEM LIST
SECTION II. ADDITIONAL AUTHORIZED ITEM LIST - cont
SECTION II. ADDITIONAL AUTHORIZED ITEM LIST - cont
INDEX - TM-5-3820-256-10_261
INDEX- cont - TM-5-3820-256-10_262
INDEX- cont - TM-5-3820-256-10_263
INDEX- cont - TM-5-3820-256-10_264
INDEX- cont - TM-5-3820-256-10_265
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