TM-5-3820-256-24-1 Drilling System Manual

CHAPTER 1 GENERAL INFORMATION - TM-5-3820-256-24-1_21
TABULATED DATA - TM-5-3820-256-24-1_22
TABULATED DATA - cont - TM-5-3820-256-24-1_23
Table 3-1. Periodic Services
Table 3-1. Periodic Services - cont - TM-5-3820-256-24-1_26
Table 3-1. Periodic Services - cont - TM-5-3820-256-24-1_27
LUBRICATION - TM-5-3820-256-24-1_28
Figure 3-1. Lubrication Chart
Figure 3-1. Lubrication Chart - cont
Figure 3-1. Lubrication Chart - cont
CHAPTER 4 MAINTENANCE
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_33
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_34
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_35
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_36
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_37
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_38
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_39
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_40
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_41
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_42
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_43
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_44
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_45
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_46
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_47
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_48
Table 4-1. Troubleshooting - continued - TM-5-3820-256-24-1_49
Figure 4-1. Air Compressor Diagrams
Figure 4-1. Air Compressor Diagrams - cont
Table 4-2. Air Compressor Troubleshooting
Figure 4-2. Control air Valve
Cleaning, Inspection and Repair - TM-5-3820-256-24-1_54
Figure 4-3. Adjustment Set-up
MAINTENANCE OF AIR CONTROL SYSTEM
Figure 4-4. Pilotair Valve
MAINTENANCE OF AIR CONTROL SYSTEM - cont - TM-5-3820-256-24-1_58
MAINTENANCE OF AIR CONTROL SYSTEM - cont - TM-5-3820-256-24-1_59
Figure 4-4A. Air Line Conditioner Unit
MAINTENANCE OF AIR CONTROL SYSTEM - cont - TM-5-3820-256-24-1_61
MAINTENANCE OF AIR CONTROL SYSTEM - cont - TM-5-3820-256-24-1_62
MAINTENANCE OF THE MUD PUMP DRIVE
Figure 4-5. Mud Pup Drive Assembly
MAINTENANCE OF THE MUD PUMP DRIVE - cont - TM-5-3820-256-24-1_65
MAINTENANCE OF THE MUD PUMP DRIVE - cont - TM-5-3820-256-24-1_66
Figure 4-6. Clutch Plate Wear Limits
MAINTENANCE OF THE MUD PUMP DRIVE - cont - TM-5-3820-256-24-1_68
MAINTENANCE OF THE MUD PUMP
Figure 4-8. Mud Pump
Figure 4-8. Mud Pump - cont
Legend for Figure 4-8
MAINTENANCE OF THE MUD PUMP - cont - TM-5-3820-256-24-1_73
MAINTENANCE OF THE MUD PUMP - cont - TM-5-3820-256-24-1_74
MAINTENANCE OF THE MUD PUMP - cont - TM-5-3820-256-24-1_75
Table 4-3. Clearance Limits
MAINTENANCE OF THE SUBDRIVE ASSEMBLY
Figure 4-9. Subdrive Assembly, Major Components
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_79
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_80
Figure 4-10. Subdrive Assembly, Exploded view
Legend for Figure 4-10
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_83
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_84
Figure 4-1 1. Power Take-Off
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_86
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_87
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_88
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_89
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_90
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_91
Figure 4-12. Hydraulic Pump
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_93
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_94
Figure 4-13. Hydraulic Pump Control
MAINTENANCE OF THE SUBDRIVE ASSEMBLY - cont - TM-5-3820-256-24-1_96
Figure 4-14. Cylinder Block Kit
Figure 4-15. Pump Flow Adjustment
Figure 4-16. Hydraulic Gear Pump
Figure 4-17. Body Bore Measurement
Figure 4-18. Pump Gears
Assembly - TM-5-3820-256-24-1_102
Figure 4-19. Displacement Pump
Legend for Figure 4-19
Displacement Pump
Displacement Pump- cont - TM-5-3820-256-24-1_106
Displacement Pump- cont - TM-5-3820-256-24-1_107
Displacement Pump- cont - TM-5-3820-256-24-1_108
Displacement Pump- cont
Displacement Pump- cont - TM-5-3820-256-24-1_110
Driveshafts
Driveshafts- cont
Figure 4-19A. Driveshaft
Figure 4-20. Shaft Seal Assembly
MAINTENANCE OF AIR COMPRESSOR DRIVE
MAINTENANCE OF AIR COMPRESSOR DRIVE- cont - TM-5-3820-256-24-1_116
Figure 4-21. Air Compressor Drive Clutch
MAINTENANCE OF AIR COMPRESSOR DRIVE- cont - TM-5-3820-256-24-1_118
Figure 4-21A. Oil Filter
Figure 4-21B. Hydraulic Cooling Fan Motor
Figure 4-21C. Thermostatic Bypass Valve
Air Filter Assembly
Figure 4-21D. Air Compressor Air Filter
Figure 4-21E. Inlet Throttle Assembly
Air/Oil Separator Assembly
Figure 4-21F. Air/Oil Separator
Force Feed Lubricator
Force Feed Lubricator - cont - TM-5-3820-256-24-1_128
Force Feed Lubricator - cont - TM-5-3820-256-24-1_129
Figure 4-21G. Force Feed Lubricator
Figure 4-21H. Lubricator Assembly
MAINTENANCE OF WATER INJECTION SYSTEM
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_133
Figure 4-22. Water Injection Pump
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_135
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_136
Figure 4-22A. Foam Pulse Pump
Figure 4-22B. Water Injection Drive Motor
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_139
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_140
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_141
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_142
MAINTENANCE OF WATER INJECTION SYSTEM - cont - TM-5-3820-256-24-1_143
Figure 4-23. Bevel Gear Box Assembly
MAINTENANCE OF DRAWWORKS
MAINTENANCE OF DRAWWORKS- cont
Figure 4-24. Third Drum
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_148
Figure 4-25. Third Drum Clutch
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_150
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_151
Figure 4-26. Hoisting and Auxiliary Drum
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_153
Figure 4-27. Hoisting and Auxiliary Drum Clutch
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_155
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_156
Figure 4-28. Rotorseal
Figure 4-28A. Drum Brakes
MAINTENANCE OF DRAWWORKS - cont - TM-5-3820-256-24-1_159
Figure 4-28B. Third Drum Clutch Control
MAINTENANCE OF ROTARY TABLE DRIVE
Figure 4-29. Fixed Displacement Motor
MAINTENANCE OF ROTARY TABLE DRIVE - cont - TM-5-3820-256-24-1_163
MAINTENANCE OF ROTARY TABLE DRIVE - cont - TM-5-3820-256-24-1_164
MAINTENANCE OF ROTARY TABLE DRIVE - cont - TM-5-3820-256-24-1_165
MAINTENANCE OF ROTARY TABLE DRIVE - cont - TM-5-3820-256-24-1_166
Figure 4-30. Motor Manifold Valve Assembly
MAINTENANCE OF ROTARY TABLE DRIVE - cont - TM-5-3820-256-24-1_168
MAINTENANCE OF ROTARY TABLE DRIVE - cont - TM-5-3820-256-24-1_169
Figure 4-30A. Rotary Table Transmission
Legend to Figure 4-30A
MAINTENANCE OF ROTARY TABLE TRANSFER CYLINDER
Figure 4-30B. Rotary Table Sliding Base
Figure 4-31. Rotary Table Transfer Cylinder
MAINTENANCE OF ROTARY TABLE TRANSFER CYLINDER - cont - TM-5-3820-256-24-1_175
Figure 4-32. Hydraulic Leveling Jack
MAINTENANCE OF ROTARY TABLE TRANSFER CYLINDER - cont - TM-5-3820-256-24-1_177
Figure 4-33. Crown Block Assembly
MAINTENANCE OF ROTARY TABLE TRANSFER CYLINDER - cont - TM-5-3820-256-24-1_179
Figure 4-34. Chain Feed Sprocket
Figure4-34A. Chain Pulldown Assembly.
MAINTENANCE OF CHAIN FEED DRIVE
MAINTENANCE OF CHAIN FEED DRIVE - cont - TM-5-3820-256-24-1_183
Figure 4-36. Chain Feed Drive Motor
MAINTENANCE OF CHAIN FEED DRIVE - cont
MAINTENANCE OF CHAIN FEED DRIVE - cont - TM-5-3820-256-24-1_186
Figure 4-37. Pulldown Transmission
MAINTENANCE OF CHAIN FEED DRIVE - cont - TM-5-3820-256-24-1_188
MAINTENANCE OF CHAIN FEED DRIVE - cont - TM-5-3820-256-24-1_189
MAINTENANCE OF DISCHARGE PIPING ASSEMBLY
Figure 4-37A. Pulldown Transmission Control
Figure 4-38. Shear Relief Valve
MAINTENANCE OF DISCHARGE PIPING ASSEMBLY - cont
Figure 4-39. Discharge Ball Valve
MAST RAISING CYLINDER ASSEMBLY
Figure 4-40. Mast Raising Cylinder
MAINTENANCE OF HYDRAULIC BREAKOUT ASSEMBLY
Figure 4-40A. Breakout Tong Assembly
Figure 4-41. Breakout Cylinder
Figure 4-42. Hydraulic Piping
Figure 4-42. Hydraulic Piping - cont
MAINTENANCE OF HYDRAULIC SYSTEM
Figure 4-43. Hydraulic Oil Filter
MAINTENANCE OF WINCH ASSEMBLY
Figure 4-44. Winch Assembly
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_206
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_207
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_208
Figure 4-45. Winch Motor
Figure 4-45A. Timing the Winch Motor
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_211
Figure 4-46. Power Take-Off, Winch
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_213
Figure 4-47. Winch Pump
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_215
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_216
MAINTENANCE OF WINCH ASSEMBLY - cont - TM-5-3820-256-24-1_217
MAINTENANCE OF FRAME COMPONENTS - TM-5-3820-256-24-1_218
MAINTENANCE OF FRAME COMPONENTS - TM-5-3820-256-24-1_219
Figure 4-48.1. Auxiliary Kit Hoisting Plug
Figure 4-49. Wiring Diagram, Truck Lighting
Alphabetical Index - TM-5-3820-256-24-1_222
Alphabetical Index - cont - TM-5-3820-256-24-1_223
Alphabetical Index - cont - TM-5-3820-256-24-1_224

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