Legend to Figure 4-30A.
1. Side Cap Assembly
33. O-ring
2. Capscrew
34. Hex Nut
3. Washer
35. Washer
4. Retainer Pin
36. Capscrew
5. Shift Arm
37. Sealing Washer
6. Oil Seal
38. Bearing Retainer
7. Safety Wire
39. Gasket
8. Capscrew
40. Oil Seal
9. Shifter Fork (2 & 3)
41. O-ring Stud Seals
10. Shifter Fork (1 & 4)
42. Stud
11. Inhibitor Block
43. Bearing
12. Steel Ball
44. Thrust Washer
13. Shift Selector
45. Roller
14. Detent Spring
46. Low Gear
15. Retainer Pin
47. Second Gear
16. Shaft
48. Third Gear
17. Shift Cap
49. Output Shaft
18. Transmission Assembly
50. Bearing
19. Gasket
51. Countershaft
20. Capscrew
52. Bearing
21. Washer
53. Second Gear, Counter Shaft
22. Capscrew
54. Shifting Collar
23. Gasket
55. Hub
24. Shim
56. Bearing Sleeve
25. Capscrew
57. Third Gear, Counter Shaft
26. Washer
58. Drive Gear, Counter Shaft
27. Side Cover
59. Front Bearing, Counter Shaft
28. Safety Wire
60. Drain Plug
29. Capscrew
61. Capscrew
30. Washer
62. Washer
31. Shim
63. Plate, Shift Pattern
32. Companion Flange
64. Case
g.
Install a new gasket (19) on the side cover (27) and attach the cover to the housing with six capscrews (25) and
sealing washers (26).
h.
Install four new o-rings (41) on the studs (42). Install the output shaft o-ring (33) on the output shaft. If not
previously installed, press the oil seal (40) in the output bearing retainer. Install a new bearing retainer gasket
(39). Install the bearing retainer (38) and install two capscrews (36) and sealing washers (37). Install and tighten
four washers (35) and nuts (34) on the studs (42).
i.
Install the companion flange (32), shims (31), retainer washer (30), and fasten with two drilled-head capscrews
(29). Install safety wire (28) through the capscrews.
4-10.3.5 Installation.
a.
Install the drain plug (60) and fill the transmission with oil as directed in the lubrication chart. Install a new gasket
(23) and position the shims (24). Set the transmission in its mounting and install capscrews (20 and 22) and
washers (21). Retain the shims (24); discard the gasket (23).
4-140
