6-4.2 ToAttachWireRopeTotheDrum:a.Slide the wire rope into the narrow end of the pocket against the drum flange.b.Wrap the wire rope around the anchor "puck" and pull the wire rope and anchor back into the wide end of the pocket.c.Use a soft hammer to drive the back side of the wire rope, firmly seating the wire rope and anchor into thepocket.6-4.3 The wire rope can easily be removed from the drum by driving the anchor out the wide end of the pocket.6-5 PREVENTIVE MAINTENANCE6-5.1 SuggestionsforMaintenanceofyourWinch:a.Spool the cable properly on the drum when storing between each usage.b.Check the oil level in the gear box every six months. At the same time, check mounting bolts, tighten ifnecessary.c.Replace oil annually or more often if winch is used frequently. If there is an accumulation of bronze shavings inthe oil, the bronze ring gear should be removed and inspected for signs of galling, caused by running the winchtoo fast. Remove the gear housing cover, if any signs of bronze is found on the worm, replace the wormimmediately. Also inspect the bronze ring gear for wear. If gear teeth show signs of extensive wear, then itshould be replaced.d.Keep the breather plug, located at the top of the gear housing, free of dirt. The plug's purpose is to release thegasses which form from oil heating when the winch is in operation. If the plug is clogged, pressure will build upwithin the housing and cause excessive heating and oil leakage.6-6 TROUBLESHOOTINGTable 6-2. Trouble ShootingCONDITIONSPOSSIBLECAUSECORRECTIONClutch inoperative or1.Dry or rusted clutch.1.Clean and lubricate.binds up. 2.Bent yoke or linkage.2.Replace yoke or shifterassembly.Clutch handle won't1.Loose shift pattern plate.1.Adjust shift pattern plate.latch into slots. 2.Debris in clutch. 2.Clean and lubricate.Oil leaks from housing. 1.New Seal. 1.New seals sometimes leak2.Seal damaged or worn. until seated to shaft.2.Replace seal.6-5
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
