Table 3-1. Engine Maintenance Schedule Chart
Inspection Interval
Every
Every
Every
Every
Every
Annually
9 600 km,
19 200 km,
48 280 km,
144-841 km,
241 500 to
6,000 Miles,
12,000 Mlles,
30,000 Miles,
90,000 Miles
322-000 km,
200 Hours
400 Hours
1,000 Hours
3,000 Hours
150,000 to
or
or
or
or
200,000 Miles
or
Maintenance Operations (1)
Dally
3 Months
6 Months
12 Months
24 Months
5,000 to 6,700
Hours
Inspect/Charge Air Cooler (
X
Inspect Coolant and Oil Levels
X
Inspect Low Oil Pressure Alarm (
X
Inspect for External Leakage
X
Inspect Air Restriction Indicator (
X
Drain Water Separator (Fuel
System)
X
Change Engine Oil and Filters (
X
Inspect Throttle Linkage
X
Measure Low and High Idle (
X
Inspect and Adjust Belts ©
X
Inspect Air Intake Piping and
Clamps
X
Inspect
High
Temperature
Coolant
Alarm ®
X
Measure Air Intake Restriction (3)
(6)
X
Change Fuel Filters (4)
X
Inspect Vibration Damper (7)
X
Measure Crankcase Pressure (6)
X
Pressurize Induction (6) System
X
Clean Crankcase Breather
X
Measure
Nozzle
Opening
Pressure
X
and Spray Pattern (6)
Adjust Valve Lash (6)or (7)
X
Measure
Intake
Manifold
Pressure (6)
X
Inspect Turbocharger
X
Service Cooling System and
Cooling
System Filter
Also see Cooling
System Specifications
X
Inspect Thermostat
X
Inspect Electrical System
X
(1) Correct if necessary.
(2) If equipped.
(3) Service air cleaner elements as required.
(4) Or change according to transfer pump pressure mini-
mum specifications.
(5) If fuel contains more than 0.5 percent sulfur, reduce
(6) Refer to Diesel Engine Diagnostic Manual CGES-
240.
(7) Refer to 400 Series Engine Service Manual CGES-
185.
(8) Refer to Fan and Accessory Belt Adjustment section
in this manual
Sulfur
Content,
Percent
Oil Change Interval
Below 0.5
Normal
0.5 to 1.0
½ Normal
Above 1.0
¼ Normal
3-7