TM-5-3825-226-24 Distributor Water Tank Type: Truck Mounted Gasoline Driven (NSN 3820-00-954-9033) Manual

INTRODUCTION - TM-5-3825-226-24_10
ENGINE DESIGN
FUEL INJECTION PUMP - TM-5-3825-226-24_14
GOVERNOR SPRING CHART
FUEL TRANSFER PUMP - TM-5-3825-226-24_16
FUEL FILTER BASE - TM-5-3825-226-24_17
CAMSHAFT - TM-5-3825-226-24_18
VALVE ROCKER ARMS AND CAM FOLLOWERS
VALVES
VALVE SEATS AND INSERTS
CYLINDER HEAD - TM-5-3825-226-24_22
AIR CLEANER - TM-5-3825-226-24_23
EXHAUST SYSTEM
OIL LEVEL GAUGE
OIL PUMP - TM-5-3825-226-24_26
COOLING SYSTEM PRESSURE CAP
RADIATOR
CYLINDER BLOCK
CONNECTING ROD
PISTONS AND RINGS
CRANKSHAFT - TM-5-3825-226-24_32
BEARINGS FOR CONNECTING RODS AND MAINS
PULLEY AND DAMPER
FLYWHEEL
FLYWHEEL RUNOUT
FLYWHEEL HOUSING RUNOUT
FLYWHEEL HOUSING BORE
ALTERNATOR - TM-5-3825-226-24_39
STARTER MOTOR - TM-5-3825-226-24_40
STARTER SOLENOID
ELECTRIC FUEL PUMP - TM-5-3825-226-24_42
SHUTOFF SOLENOID
TORQUE CONVERTER - TM-5-3825-226-24_45
TRANSMISSION (7S7008)
Transmission (Cont.)
TRANSMISSION AND SCAVENGE PUMP
PRESSURE CONTROL VALVE - TM-5-3825-226-24_49
LUBRICATION RELIEF VALVE
DRIVE SHAFTS - TM-5-3825-226-24_51
TRANSFER GEARS (INPUT)
DIFFERENTIAL GROUP
Differential and Bevel Gear With Differential Lock (Cont.)
DIFFERENTIAL LOCK - TM-5-3825-226-24_55
BRAKE AND AXLE GROUP
HYDRAULIC PUMP - TM-5-3825-226-24_58
STEERING CONTROL VALVE - TM-5-3825-226-24_59
STEERING CYLINDERS - TM-5-3825-226-24_60
WHEEL BRAKE ASSEMBLY
EMERGENCY AND PARKING BRAKE
EMERGENCY CONTROL VALVE
GENERAL TIGHTENING TORQUE FOR BOLTS, NUTS AND TAPERLOCK STUDS
HYDRAULIC LINE INSTALLATION
TORQUES FOR OTHER FITTINGS
INTRODUCTION - TM-5-3825-226-24_73
SCHEMATIC OF FUEL SYSTEM
CROSS SECTION OF FUEL SYSTEM WITH DASHPOT GOVERNOR
GOVERNOR PARTS
OPERATION OF FUEL INJECTION PUMPS
FUNCTION OF FUEL JUNCTION BLOCK
AIR INLET AND EXHAUST SYSTEM - TM-5-3825-226-24_79
CYLINDER HEAD AND VALVES - TM-5-3825-226-24_80
SCHEMATIC OF LUBRICATION SYSTEM
SCHEMATIC OF OIL PASSAGES IN CRANKSHAFT
COOLING SYSTEM WITH STANDARD VERTICAL RADIATOR
LOCATION OF WATER TEMPERATURE REGULATORS
CYLINDER HEAD - TM-5-3825-226-24_85
STARTING MOTOR - TM-5-3825-226-24_86
SCHEMATIC OF A SOLENOID
FIGURE 2 - PISTONS & CONNECTING RODS
FIGURE 4 INTAKE AND COMPRESSION (Loaded)
TROUBLESHOOTING SYMPTOM INDEX
ENGINE TROUBLESHOOTING CHART
MISFIRING OR RUNNING ROUGH (CONT.)
SUDDEN CHANGES IN ENGINE RPM
TOO MUCH VIBRATION
LOUD NOISE (CLICKING) FROM VALVE COMPARTMENT
LITTLE MOVEMENT OF ROCKER ARM AND TOO MUCH VALVE CLEARANCE
ENGINE HAS EARLY WEAR
ENGINE HAS LOW OIL PRESSURE
ENGINE COOLANT IS TOO HOT
25. ALTERNATOR GIVES NO CHARGE
COMPRESSOR TROUBLESHOOTING CHART
COMPRESSOR TROUBLESHOOTING CHART (cont)
COMPRESSOR TROUBLESHOOTING CHART (cont) - TM-5-3825-226-24_103
COMPRESSOR TROUBLESHOOTING CHART (cont) - TM-5-3825-226-24_104
COMPRESSOR TROUBLESHOOTING CHART (cont) - TM-5-3825-226-24_105
TESTING   9N3979   PENCIL-TYPE   FUEL   INJECTION NOZZLES
FUEL INJECTION NOZZLE CONNECTOR
NOZZLE POSITION FOR RETURN LEAKAGE TEST
CLOTH ON TOP OF NOZZLE
NOZZLE CAP INSTALLATION
NOZZLE ASSEMBLY TROUBLESHOOTING GUIDE
ADJUSTMENT   AND   CLEANING   OF   9N3979   FUEL INJECTION NOZZLES
OPENING PRESSURE ADJUSTMENT
INJECTION NOZZLE
FUEL INJECTION LINES
FUEL SYSTEM ADJUSTMENTS
LOCATION OF BOLT
MEASUREMENT OF PISTON TRAVEL
CONSTANT BLEED VALVE
FUEL SETTING
INSTALLATION OF SCREW
Load Stop Adjustment
CROSSOVER LEVERS
CHECKING CLEARANCE OF CROSSOVER LEVER
ADJUSTMENT OF CROSSOVER LEVERS
REMOVAL OF COVERS
INSTALLING CALIBRATION PUMP
DIAL INDICATOR POSITION
Adjustment of Fuel Pump Calibration
ADJUSTMENT OF LOW IDLE RPM
Checking Balance Point (Full Load Speed)
AIR INLET AND EXHAUST SYSTEM - TM-5-3825-226-24_132
CYLINDER, VALVE, AND PUMP LOCATION
LUBRICATION SYSTEM
OIL PRESSURE IS HIGH
COOLING SYSTEM - TM-5-3825-226-24_136
TYPICAL SCHEMATIC OF PRESSURE CAP
Gauge for Water Temperature
DYNAMOMETER TEST CAUTION
CONNECTING ROD AND MAIN BEARINGS
CHECKING   BORE   RUNOUT   OF   THE   FLYWHEEL HOUSING
CHECKING FACE RUNOUT OF THE FLYWHEEL
ELECTRICAL SYSTEM - TM-5-3825-226-24_143
ALTERNATOR REGULATOR
Pinion Clearance Adjustment
POWER FLOW
TORQUE CONVERTER - TM-5-3825-226-24_148
PLANETARY TRANSMISSION - TM-5-3825-226-24_149
PLANETARY TRANSMISSION - TM-5-3825-226-24_150
POWER FLOW THROUGH TRANSMISSION IN FIRST SPEED FORWARD
POWER FLOW THROUGH TRANSMISSION IN FOURTH SPEED FORWARD
TRANSMISSION LUBRICATION SYSTEM
PLANETARY LUBRICATION
TRANSMISSION HYDRAULIC CONTROLS
NEUTRAL WITH ENGINE NOT RUNNING
TRANSMISSION CONTROLS IN NEUTRAL AND ENGINE RUNNING
NEUTRAL WITH ENGINE RUNNING
TRANSMISSION CONTROLS IN FIRST SPEED FORWARD
FIRST SPEED FORWARD
DIFFERENTIAL AND BEVEL GEAR
DIFFERENTIAL LOCK - TM-5-3825-226-24_162
FINAL DRIVE AND WHEELS
TRANSMISSION HYDRAULIC CONTROLS PERFORMANCE TESTS AND ADJUSTMENTS
MINIMUM SETTING
PRESSURE CONTROL VALVE - TM-5-3825-226-24_166
TROUBLESHOOTING - TM-5-3825-226-24_167
Transmission does not shift
Transmission does not operate in FOURTH speed only
Torque converter gets hot
STEERING HYDRAULIC SYSTEM - TM-5-3825-226-24_172
STEERING CONTROL VALVE - TM-5-3825-226-24_173
Right Turn Position
STEERING CONTROL VALVE WITH RELIEF VALVE OPEN
Machine steers slowly in both directions
STEERING HYDRAULIC SYSTEM - TM-5-3825-226-24_177
STEERING CONTROL VALVE - TM-5-3825-226-24_178
STEERING CONTROL VALVE - TM-5-3825-226-24_179
SCHEMATIC OF STEERING CIRCUIT
FLOW METER INSTALLED
EQUIPMENT INSTALLATION
Test 2: System Oil Temperature
RECOMMENDATION FOR ACTION
PROBABLE REASON
All Cylinders Blocked
Right Side Cylinders Blocked
Test 38: System Oil Temperature
TEE - TEST PROCEDURE DATA SHEET CHART A
TEE - TEST PROCEDURE DATA SHEET CHART B
TEE - TEST PROCEDURE DATA SHEET CHART C
AIR SYSTEM AND BRAKES - TM-5-3825-226-24_193
AIR SYSTEM AND BRAKE SCHEMATIC FOR WATER DISTRIBUTOR
ELECTRIC WARNING SYSTEM - TM-5-3825-226-24_195
YSTEM COMPONENTS
PROTECTION UNIT OF THE CONTROL VALVE
Brakes Applied
AIR CHAMBER AND MASTER CYLINDER OPERATION - TM-5-3825-226-24_199
Quick Release Valve
HEAD ASSEMBLY (CAUPER)
FLOW OF AIR; RELEASING OF PARKING BRAKE
DIFFERENTIAL LOCK VALVE
AIR SYSTEM AND BRAKES - TM-5-3825-226-24_204
BRAKE ADJUSTMENT - TM-5-3825-226-24_205
AIR REMOVAL FROM BRAKES
ELECTRIC WARNING SYSTEM - TM-5-3825-226-24_207
REMOVE HOOD
INSTALL HOOD
ALTERNATOR - TM-5-3825-226-24_215
DISASSEMBLE DELCO REMY ALTERNATOR
ASSEMBLE DELCO REMY ALTERNATOR
ASSEMBLE DELCO REMY ALTERNATOR (CONT)
AIR COMPRESSOR GOVERNOR - TM-5-3825-226-24_219
AIR COMPRESSOR GOVERNOR - TM-5-3825-226-24_220
AIR COMPRESSOR
DISASSEMBLE AIR COMPRESSOR
AIR COMPRESSOR (cont) - TM-5-3825-226-24_223
AIR COMPRESSOR (cont) - TM-5-3825-226-24_224
AIR COMPRESSOR (cont)
CLEANING AND INSPECTION OF PARTS
PISTON RINGS - TM-5-3825-226-24_227
ASSEMBLE AIR COMPRESSOR
ASSEMBLE AIR COMPRESSOR (cont)
ASSEMBLE AIR COMPRESSOR (cont) - TM-5-3825-226-24_230
ASSEMBLE AIR COMPRESSOR (cont) - TM-5-3825-226-24_231
BELT TIGHTENER (AIR COMPRESSOR)
ASSEMBLE BELT TIGHTENER (AIR COMPRESSOR)
WATER TEMPERATURE REGULATORS
INSTALL WATER TEMPERATURE REGULATORS
FUEL FILTER BASE - TM-5-3825-226-24_236
WATER SEPARATOR
WATER SEPARATOR, VALVE COVERS
CRANKCASE VENTILATOR VALVE
CRANKCASE VENTILATOR VALV
ASSEMBLE CRANKCASE VENTILATOR VALVE
AIR CLEANER ASSEMBLY
INSTALL AIR CLEANER ASSEMBLY
AIR CLEANER HOUSING AND PANEL ASSEMBLY
INSTALL AIR CLEANER HOUSING AND PANEL ASSEMBLY
CRANKCASE GUARD
ELECTRIC STARTING MOTOR
DISASSEMBLE   DELCO-REMY   STARTING   MOTOR
DISASSEMBLE DELCO-REMY STARTING MOTOR (cont)
ASSEMBLE DELCO-REMY STARTING MOTOR
ASSEMBLE DELCO-REMY STARTING MOTOR (cont)
ASSEMBLE DELCO-REMY STARTING MOTOR (cont)
STARTING MOTOR - TM-5-3825-226-24_253
Disassemble Starting Motor (9G4339)
Disassemble Starting Motor (9G4339) (cont)
Assemble Starting Motor
Assemble Starting Motor (cont) - TM-5-3825-226-24_257
Assemble Starting Motor (cont) - TM-5-3825-226-24_258
INSTALL STARTING MOTOR
OIL FILTER BASE AND ENGINE OIL COOLER
DISASSEMBLE OIL FILTER BASE AND ENGINE OIL COOLER
EXHAUST MANIFOLDS
FUEL INJECTION LINES AND AIR INLET MANIFOLD
REMOVE FUEL INJECTION LINES AND AIR INLET MANIFOLD
REMOVE FUEL INJECTION LINES AND AIR INLET MANIFOLD (cont)
REMOVE   FUEL   INJECTION   PUMP   HOUSING   AND GOVERNOR
INSTALL   FUEL   INJECTION   PUMP   HOUSING   AND GOVERNOR
CHECK VALVE AND BYPASS VALVE
INSTALL CHECK VALVE AND BYPASS VALVE
SHUTOFF HOUSING
INSTALL SHUTOFF HOUSING
REMOVE FUEL INJECTION PUMPS
INSTALL FUEL INJECTION PUMPS
DISASSEMBLE FUEL INJECTION PUMPS
REMOVE FUEL TRANSFER PUMP
INSTALL FUEL TRANSFER PUMP
INSTALL FUEL TRANSFER PUMP (cont)
DISASSEMBLE GOVERNOR
DISASSEMBLE GOVERNOR (cont)
DISASSEMBLE GOVERNOR (cont)
ASSEMBLE GOVERNOR
ASSEMBLE GOVERNOR (cont) - TM-5-3825-226-24_282
ASSEMBLE GOVERNOR (cont) - TM-5-3825-226-24_283
ASSEMBLE GOVERNOR (cont)
FUEL INJECTION PUMP HOUSING AND GOVERNOR
DISASSEMBLE FUEL INJECTION PUMP HOUSING
ASSEMBLE FUEL INJECTION PUMP HOUSING
ASSEMBLE FUEL INJECTION PUMP HOUSING (cont)
REMOVE FUEL INJECTION NOZZLES
DISASSEMBLE FUEL INJECTION NOZZLES
ASSEMBLE FUEL INJECTION NOZZLES
ASSEMBLE FUEL INJECTION NOZZLES (cont)
FUEL INJECTION NOZZLES
LOWER FUEL TANK
INSTALL LOWER FUEL TANK
REMOVE ELECTRIC FUEL PUMP
INSTALL ELECTRIC FUEL PUMP
REMOVE AND INSTALL ELECTRIC FUEL PUMP
RADIATOR AND TORQUE CONVERTER OIL COOLER
INSTALL RADIATOR AND TORQUE CONVERTER OIL COOLER
FAN AND FAN DRIVE
INSTALL FAN AND FAN DRIVE
TACHOMETER DRIVE (613BSNS1, 613BSS1)
WATER PUMP - TM-5-3825-226-24_304
DISASSEMBLE WATER PUMP - TM-5-3825-226-24_305
ASSEMBLE WATER PUMP
ROCKER SHAFTS AND PUSH RODS
ROCKER SHAFTS
ROCKER SHAFTS, CYLINDER HEADS
CYLINDER HEADS
INSTALL CYLINDER HEADS
INSTALL CYLINDER HEADS (cont)
DISASSEMBLE CYLINDER HEADS
ASSEMBLE CYLINDER HEADS
REMOVE AND INSTALL VALVE LIFTERS
REMOVE AND INSTALL CONNECTING ROD BEARINGS
REMOVE PISTONS
INSTALL PISTONS
DISASSEMBLE PISTONS
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS
CRANKSHAFT MAIN BEARINGS
ENGINE FRONT SUPPORT
CRANKSHAFT PULLEY - TM-5-3825-226-24_323
CRANKSHAFT PULLEY, CRANKSHAFT FRONT SEAL
TIMING GEAR COVER AND OIL PUMP
REMOVE TIMING GEAR COVER AND OIL PUMP
INSTALL TIMING GEAR COVER AND OIL PUMP
TIMING GEAR COVER AND OIL PUMP, GOVERNOR AND FUEL INJECTION PUMP DRIVE
INSTALL GOVERNOR AND FUEL INJECTION PUMP DRIVE
REMOVE CAMSHAFT
OIL PUMP AND RELIEF VALVE
REMOVE FLYWHEEL
REMOVE   CRANKSHAFT   REAR   SEAL   AND   WEAR SLEEVE
INSTALL OIL PUMP AND RELIEF VALVE
REMOVE ENGINE REAR SUPPORTS
INSTALL ENGINE REAR SUPPORTS
ENGINE REAR SUPPORTS
REMOVE ENGINE
REMOVE ENGINE (cont)
REMOVE ENGINE (cont) - TM-5-3825-226-24_340
REMOVE ENGINE (cont) - TM-5-3825-226-24_341
INSTALL ENGINE
INSTALL ENGINE (cont)
INSTALL ENGINE (cont) - TM-5-3825-226-24_344
INSTALL ENGINE (cont) - TM-5-3825-226-24_345
INSTALL ENGINE (cont) - TM-5-3825-226-24_346
FLYWHEEL HOUSING - TM-5-3825-226-24_347
CRANKSHAFT AND GEAR
INSTALL CRANKSHAFT AND GEAR
INSTALL CRANKSHAFT AND GEAR (cont)
CAMSHAFT BEARINGS
REMOVE AXLES - TM-5-3825-226-24_353
FINAL DRIVES
DISASSEMBLE FINAL DRIVES
TRACTOR RIM AND TIRE
REMOVE BRAKE HEAD ASSEMBLIES
TRACTOR WHEEL ASSEMBLIES, BEARINGS AND SEALS - TM-5-3825-226-24_358
TRACTOR WHEEL ASSEMBLIES, BEARINGS AND SEALS - TM-5-3825-226-24_359
INSTALL   WHEEL   ASSEMBLIES,   BEARINGS   AND SEALS
INSTALL   WHEEL   ASSEMBLIES,   BEARINGS   AND SEALS (cont) - TM-5-3825-226-24_361
INSTALL   WHEEL   ASSEMBLIES,   BEARINGS   AND SEALS (cont) - TM-5-3825-226-24_362
WHEEL BRAKE DISCS, WHEEL SPINDLES
TORQUE CONVERTER - TM-5-3825-226-24_364
INSTALL TORQUE CONVERTER
INSTALL TORQUE CONVERTER (cont)
DISASSEMBLE TORQUE CONVERTER
DISASSEMBLE TORQUE CONVERTER (cont) - TM-5-3825-226-24_368
DISASSEMBLE TORQUE CONVERTER (cont) - TM-5-3825-226-24_369
DISASSEMBLE TORQUE CONVERTER (cont) - TM-5-3825-226-24_370
DISASSEMBLE TORQUE CONVERTER (cont) - TM-5-3825-226-24_371
DISASSEMBLE TORQUE CONVERTER (cont) - TM-5-3825-226-24_372
ASSEMBLY TORQUE CONVERTER
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_374
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_375
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_376
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_377
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_378
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_379
ASSEMBLY TORQUE CONVERTER (cont) - TM-5-3825-226-24_380
TORQUE CONVERTER CLEARANCE CHECKS
TORQUE CONVERTER CLEARANCE CHECKS (cont)
TORQUE CONVERTER CLEARANCE CHECKS (cont) - TM-5-3825-226-24_383
TORQUE CONVERTER CLEARANCE CHECKS (cont) - TM-5-3825-226-24_384
TRANSMISSION OIL PUMP
DISASSEMBLE TRANSMISSION OIL PUMP
DISASSEMBLE TRANSMISSION OIL PUMP (cont)
ASSEMBLE TRANSMISSION OIL PUMP
ASSEMBLE TRANSMISSION OIL PUMP (cont)
TRANSMISSION OIL FILTER AND BYPASS VALVE
DRIVE SHAFTS - TM-5-3825-226-24_391
TRANSMISSION AND TRANSFER GEARS
REMOVE TRANSMISSION AND TRANSFER GEAR
INSTALL TRANSMISSION AND TRANSFER GEARS
INSTALL TRANSMISSION AND TRANSFER GEARS (cont)
INPUT TRANSFER GEARS AND TRANSMISSION
INPUT TRANSFER GEARS
DISASSEMBLE INPUT TRANSFER GEARS
DISASSEMBLE INPUT TRANSFER GEARS (cont)
ASSEMBLE INPUT TRANSFER GEARS
ASSEMBLE INPUT TRANSFER GEARS (cont)
DISASSEMBLE TRANSMISSION
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_403
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_404
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_405
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_406
oDISASSEMBLE TRANSMISSION (cont)
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_408
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_409
DISASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_410
ASSEMBLE TRANSMISSION
ASSEMBLE TRANSMISSION (cont)
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_413
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_414
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_415
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_416
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_417
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_418
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_419
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_420
ASSEMBLE TRANSMISSION (cont) - TM-5-3825-226-24_421
TRANSMISSION HYDRAULIC CONTROL VALVES
DISASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES
ASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES
ASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES (cont)
OUTPUT TRANSFER GEARS
DISASSEMBLE OUTPUT TRANSFER GEARS
DISASSEMBLE OUTPUT TRANSFER GEARS (cont) - TM-5-3825-226-24_428
DISASSEMBLE OUTPUT TRANSFER GEARS (cont) - TM-5-3825-226-24_429
DISASSEMBLE OUTPUT TRANSFER GEARS (cont)
ASSEMBLE OUTPUT TRANSFER GEARS
ASSEMBLE OUTPUT TRANSFER GEARS (cont)
ASSEMBLE OUTPUT TRANSFER GEARS (cont) - TM-5-3825-226-24_433
ASSEMBLE OUTPUT TRANSFER GEARS (cont) - TM-5-3825-226-24_434
DIFFERENTIAL AND CARRIER ASSEMBLY
INSTALL DIFFERENTIAL AND CARRIER ASSEMBLY
INSTALL DIFFERENTIAL AND CARRIER ASSEMBLY (cont)
LOCK TYPE DIFFERENTIAL
DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE)
DISASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE)
DISASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont)
DISASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont) - TM-5-3825-226-24_442
DISASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont) - TM-5-3825-226-24_443
DISASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont) - TM-5-3825-226-24_444
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE)
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont - TM-5-3825-226-24_447
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont - TM-5-3825-226-24_448
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont - TM-5-3825-226-24_449
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont - TM-5-3825-226-24_450
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont - TM-5-3825-226-24_451
ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont - TM-5-3825-226-24_452
AIR RESERVOIR ASSEMBLY
AIR DRYER
DISASSEMBLE AND ASSEMBLE AIR DRYER
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont)
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_458
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_459
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_460
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_461
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_462
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_463
DISASSEMBLE AND ASSEMBLE AIR DRYER (cont) - TM-5-3825-226-24_464
HYDRAULIC TANK
REMOVE HYDRAULIC TANK
REMOVE HYDRAULIC TANK (cont)
INSTALL HYDRAULIC TANK
INSTALL HYDRAULIC TANK (cont)
REMOVE HYDRAULIC TANK OIL FILTERS AND HOUSING
INSTALL HYDRAULIC TANK OIL FILTERS AND HOUSING
REMOVE HYDRAULIC OIL FILTER BYPASS VALVE
REMOVE HYDRAULIC OIL FILTER BYPASS VALVE (cont)
REMOVE TRACTOR RIM AND TIRE
REMOVE TRACTOR WHEEL ASSEMBLIES, BEARINGS AND SEALS - TM-5-3825-226-24_475
REMOVE TRACTOR WHEEL ASSEMBLIES, BEARINGS AND SEALS - TM-5-3825-226-24_476
INSTALL WHEEL ASSEMBLIES, BEARINGS AND SEALS - TM-5-3825-226-24_477
INSTALL WHEEL ASSEMBLIES, BEARINGS AND SEALS (cont)
INSTALL WHEEL ASSEMBLIES, BEARINGS AND SEALS (cont) - TM-5-3825-226-24_479
BRAKE QUICK RELEASE VALVE
DISASSEMBLE BRAKE QUICK RELEASE VALVE - TM-5-3825-226-24_481
REMOVE BRAKE CONTROL VALVE
DISASSEMBLE BRAKE CONTROL VAVLE
DISASSEMBLE BRAKE CONTROL VAVLE (cont)
DISASSEMBLE BRAKE CONTROL VAVLE (cont)
BRAKE CONTROL VALVE
ASSEMBLE BRAKE CONTOL VALVE
ASSEMBLE BRAKE CONTOL VALVE (cont)
REMOVE BRAKE LININGS - TM-5-3825-226-24_489
WHEEL BRAKE DISCS, BRAKE HEAD ASSEMBLIES - TM-5-3825-226-24_490
INSTALL BRAKE HEAD ASSEMBLIES
DISASSEMBLE BRAKE HEAD ASSEMBLIES - TM-5-3825-226-24_492
ASSEMBLIES BRAKE HEAD ASSEMBLIES
BRAKE MASTER CYLINDER AND ACTUATOR (TRACTOR AND WATER DISTRIBUTOR)
DISASSEMBLE   BRAKE   MASTER   CYLINDER   AND ACTUATOR (TRACTOR OR WATER DISTRIBUTOR)
ASSEMBLE     BRAKE     MASTER     CYLINDER     AND ACTUATOR (TRACTOR OR WATER DISTRIBUTOR)
EMERGENCY AND PARKING BRAKE CHAMBER
DISASSEMBLE EMERGENCY AND PARKING BRAKE CHAMBER
ASSEMBLE EMERGENCY AND PARKING BRAKE CHAMBER
ASSEMBLE EMERGENCY AND PARKING BRAKE CHAMBER (cont)
REMOVE PARKING BRAKE
INSTALL PARKING BRAKE
REMOVE STEERING LINKS
INSTALL STEERING LINKS
INSTALL STEERING LINKS (cont)
STEERING CYLINDERS - TM-5-3825-226-24_506
INSTALL STEERING CYLINDERS
DISASSEMBLE STEERING CYLINDERS
ASSEMBLE STEERING CYLINDERS
ASSEMBLE STEERING CYLINDERS (cont)
ASSEMBLE STEERING CYLINDERS (cont)
REMOVE STEERING CONTROL VALVE
DISASSEMBLE STEERING CONTROL VALVE
DISASSEMBLE STEERING CONTROL VALVE (cont)
DISASSEMBLE STEERING CONTROL VALVE (cont)
ASSEMBLE STEERING CONTROL VALVE
ASSEMBLE STEERING CONTROL VALVE (cont)
HITCH
REMOVE HITCH
INSTALL HITCH
INSTALL HITCH (cont)
HITCH HORIZONTAL BEARINGS, HITCH VERTICAL BEARINGS
ROLL-OVER PROTECTIVE STRUCTURE
SEAT BELT
SEAT FRAME
DISASSEMBLE SEAT FRAME
ASSEMBLE SEAT FRAME
ASSEMBLE SEAT FRAME (cont)
CAB
CAB (cont)
INSTALL CAB
INSTALL CAB (cont)
REMOVE CAB
REMOVE CAB (cont) - TM-5-3825-226-24_534
REMOVE CAB (cont) - TM-5-3825-226-24_535
REMOVE CAB (cont) - TM-5-3825-226-24_536
REMOVE CAB (cont) - TM-5-3825-226-24_537
TRANSMISSION CONTROL LINKAGE
REMOVE HYDRAULIC VALVE CONTROL LEVERS
INSTALL HYDRAULIC VALVE CONTROL LEVERS
INSTALL HYDRAULIC VALVE CONTROL LEVERS (cont)
DASH GAUGES
DASH CONTROLS AND SWITCHES
DISASSEMBLE PARKING/EMERGENCY BRAKE CONTROL VALVE
PARKING/EMERGENCY BRAKE CONTROL VALVE
REMOVE STEERING COLUMN
REMOVE STEERING COLUMN (cont)
INSTALL STEERING COLUMN
INSTALL STEERING COLUMN (cont)
INSTALL STEERING COLUMN (cont)
GOVERNOR CONTROL LINKAGE
INSTALL GOVERNOR CONTROL LINKAGE
BOWL AND EJECTOR CONTROL VALVE
INSTALL BOWL AND EJECTOR CONTROL VALVE
DISASSEMBLE BOWL AND EJECTOR CONTROL VALVE
DISASSEMBLE BOWL AND EJECTOR CONTROL VALVE (cont)
ASSEMBLE BOWL AND EJECTOR CONTROL VALVE
ASSEMBLE BOWL AND EJECTOR CONTROL VALVE (cont) - TM-5-3825-226-24_558
ASSEMBLE BOWL AND EJECTOR CONTROL VALVE (cont) - TM-5-3825-226-24_559
ASSEMBLE BOWL AND EJECTOR CONTROL VALVE (cont)
LOAD TRANSFER CYLINDER - TM-5-3825-226-24_561
INSTALL LOAD TRANSFER CYLINDER
LOAD TRANSFER CYLINDER - TM-5-3825-226-24_563
DISASSEMBLE LOAD TRANSFER CYLINDER
Assemble Hydraulic Cylinders
Assemble Hydraulic Cylinders (cont) - TM-5-3825-226-24_566
Assemble Hydraulic Cylinders (cont) - TM-5-3825-226-24_567
Assemble Hydraulic Cylinders (cont)
GENERAL INFORMATION - TM-5-3825-226-24_570
BASIC BLOCK
TRANSIT PREPARATION
SUNNEN CK-10 MACHINING DATA
SPECIFICATIONS AND TOLERANCES
TIGHTENING PROCEDURE FOR THE BOLTS FOR MAIN BEARING CAPS
MAIN BEARING BORES
FEED ASSEMBLY INSTALLED
LATER FEED MECHANISM
CENTERING RINGS IN BLOCK
BOLT LOCATION
FEED ENGAGED
POSITIONING TOOL HOLDER
CYLINDER HEAD AND VALVE COMPONENTS
KNURLING GUIDE
GRINDING VALVE SEATS
VALVE SPRINGS
CONNECTING RODS
BORING PISTON PIN BEARING
OIL PUMP - TM-5-3825-226-24_589
CRANKSHAFT - TM-5-3825-226-24_590
CRANKSHAFT GEAR REMOVAL
REMOVE CRANKSHAFT REAR SEAL AND WEAR SLEEVE
INSTALLING FRONT OIL SEAL
CAMSHAFT FOLLOWERS
REMOVING GEAR
INSTALLING WASHER
ENGINE TEST PROCEDURE
INITIAL OPERATION AFTER ENGINE RECONDITIONING
WATER PUMP GROUP
WHEEL AND BRAKE GROUP
LIFT CYLINDERS - TM-5-3825-226-24_603
ELECTRIC FUEL PUMP - TM-5-3825-226-24_604
HYDRAULIC SYSTEM - TM-5-3825-226-24_607
SCHEMATIC OF HYDRAULIC SYSTEM FOR LIFT CYLINDER DOWN
SCHEMATIC OF HYDRAULIC SYSTEM FOR WATER PUMP ON
WATER PUMP CONTROL VALVE
WATER PUMP SPEED VALVE
CARRY CHECK VALVE (CROSS SECTION)
RELIEF VALVE FOR WATER PUMP
TESTING AND ADJUSTING
Hydraulic Pump Specifications
PRESSURE TEST LOCATION (Under the Machine)
CONTROL VALVE
AIR SYSTEM AND BRAKE SCHEMATIC WATER DISTRIBUTOR
AIR CHAMBER AND MASTER CYLINDER OPERATION - TM-5-3825-226-24_619
QUICK RELEASE VALVE (OPERATE POSITION)
DISC BRAKE ASSEMBLY
AIR CHAMBER AND MASTER CYLINDER
AIR REMOVAL FROM BRAKES (Bleeding the Brakes)
AIR CYLINDER CONTROL SYSTEM
WATER STOWAGE AND DELIVERY SYSTEM
WATER TANK INTERIOR CLEANING
FUEL SYSTEM - TM-5-3825-226-24_627
ELECTRICAL SYSTEM - TM-5-3825-226-24_628
HYDRAULIC MOTOR - TM-5-3825-226-24_631
DISASSEMBLE HYDRAULIC MOTOR
ASSEMBLE HYDRAULIC MOTOR
ASSEMBLE HYDRAULIC MOTOR (cont)
ASSEMBLE HYDRAULIC MOTOR (cont)
CARRY CHECK VALVE FOR LIFT CYLINDERS
LIFT CYLINDERS - TM-5-3825-226-24_637
DISASSEMBLE LIFT CYLINDERS
DISASSEMBLE LIFT CYLINDERS (cont)
ASSEMBLE LIFT CYLINDERS
ASSEMBLE LIFT CYLINDERS (cont)
AIR CYLINDER CONTROL PANEL
REMOVE AIR CYLINDER
AIR CYLINDER, BRAKE MASTER CYLINDER AND ACTUATOR
BRAKE MASTER CYLINDER AND ACTUATOR - TM-5-3825-226-24_645
BRAKE MASTER CYLINDER AND ACTUATOR - TM-5-3825-226-24_646
REMOVE BRAKE QUICK RELEASE VALVE
DISASSEMBLE BRAKE QUICK RELEASE VALVE - TM-5-3825-226-24_648
REMOVE BRAKE LININGS - TM-5-3825-226-24_649
WHEEL BRAKE DISCS, BRAKE HEAD ASSEMBLIES - TM-5-3825-226-24_650
BRAKE HEAD ASSEMBLIES
DISASSEMBLE BRAKE HEAD ASSEMBLIES - TM-5-3825-226-24_652
ASSEMBLE BRAKE HEAD ASSEMBLIES
REMOVE WATER PUMP AND BRACKET ASSEMBLY
DISASSEMBLE WATER PUMP - TM-5-3825-226-24_655
WATER PUMP SHAFT SEAL
DISASSEMBLE BRACKET ASSEMBLY
REMOVE BUTTERFLY VALVE
REMOVE ANTI-VIBRATION COUPLING
WATER PUMP PRIMING VALVE, SIGHT GAUGE, SPRAY HEAD
HOSE NOZZLE AND SHUTOFF VALVE, HOSE GUIDE
REMOVE HOSE REEL AND SWIVEL JOINT
FOOT VALVE, LOW WATER LEVEL SENSOR
REMOVE LOW WATER LEVEL INDICATOR LAMP
FUEL PUMP, FUEL LEVEL SENSOR
TURN AND STOP LIGHTS, WORK LIGHTS, WORK LIGHTS SWITCH
REMOVE BACK-UP ALARM
REMOVE AND INSTALL RIM AND TIRE
REMOVE WHEEL ASSEMBLIES BEARING AND SEALS
REMOVE WHEEL ASSEMBLIES BEARING AND SEALS (cont)
INSTALL WHEEL ASSEMBLIES, BEARINGS AND SEALS - TM-5-3825-226-24_671
INSTALL WHEEL ASSEMBLIES, BEARINGS AND SEALS (cont) - TM-5-3825-226-24_672
REMOVE AXLES - TM-5-3825-226-24_673
Steer Wheel Bearings
Steering Mechanism
STEERING AXLE
STEERING KNUCKLE (SIDE VIEW)
STEER AXLE AND WHEEL
Tires And Rims
Steering Cylinder
Disassemble steering Cylinder
Assemble Steering Cylinder
Assemble Steering Cylinder (cont)
Steering Knuckles, Kingpins And Bearings - TM-5-3825-226-24_686
Install Steering Knuckles, Kingpins And Bearings
Steering Knuckles, Kingpins And Bearings - TM-5-3825-226-24_688
Steering Knuckles, Kingpins And Bearings (cont)
Remove Wheel Bearings
Install Wheel Bearings
Wheel Bearings
TROUBLESHOOTING (cont) - TM-5-3825-226-24_693
APPENDIX A REFERENCES - TM-5-3825-226-24_694
TECHNICAL BULLETINS
OTHER PUBLICATIONS
APPENDIX B SUPPLEMENTAL MAINTENANCE INSTRUCTIONS
EQUIPMENT PUBLICATIONS
MAINTENANCE CONCEPT - TM-5-3825-226-24_699
MAINTENANCE AND OPERATING SUPPLY LIST - TM-5-3825-226-24_700
TORQUE REQUIREMENTS
MAINTENANCE ALLOCATION CHART
EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-5-3825-226-24_703
Section II.   MAINTENANCE ALLOCATION CHART
Section II.   MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_705
Section II.   MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_706
Section II.   MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_707
Section II.   MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_708
Section II.   MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_709
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_710
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_711
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_712
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_713
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_714
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_715
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3825-226-24_716
Section III.   TOOL AND TEST EQUIPMENT REQUIREMENTS
Section III.   TOOL AND TEST EQUIPMENT REQUIREMENTS (cont)
ADDITIONAL AUTHORIZATION LIST
MAINTENANCE AND OPERATING SUPPLY LIST - TM-5-3825-226-24_720
MAINTENANCE AND OPERATING SUPPLY LIST (cont)
MAINTENANCE AND OPERATING SUPPLY LIST (cont)
Expected Temperature
FUEL SPECIFICATIONS
WALK-AROUND INSPECTION
LUBRICATION REQUIREMENTS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS
LEAKAGE DEFINITIONS FOR UNIT PMCS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (cont)
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (cont) - TM-5-3825-226-24_731
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (cont) - TM-5-3825-226-24_732
TIRE INFLATION INFORMATION
AIR SYSTEM
Figure FO-2. ELECTRICAL SYSTEM

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