C H A P T E R 1 I N T R O D U C T I O N - TM-5-4610-228-13_11NOMENCLATURE, CROSS-REFERENCE LIST - TM-5-4610-228-13_12LIST OF ABBREVIATIONSPREPARATION FOR STORAGE OR SHIPMENT - TM-5-4610-228-13_14LOCATION AND DESCRIPTION OF WDS40K SYSTEM COMPONENTS (Figure 1-2).Figure 1-1. 20K Water Distribution SystemFigure 1-2. 40K water Distribution SystemLOCATION AND DESCRIPTION OF WDS300K SYSTEM COMPONENTS (FIGURE 1-3Figure 1-3. 300K Water Distribution SystemFigure 1-4. 800K Water Distribution SystemLOCATION AND DESCRIPTION OF WDS1,000K SYSTEM COMPONENTS (FIGURE 1-5)Figure 1-5. 1,000K Water Distribution SystemFigure 1-6. Water Distribution System Major ComponentsFigure 1-7. 350 GPM Pump AssemblyWater Tank (20K and 50K).DIFFERENCES BETWEEN MODELSEQUIPMENT DATA.Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4610-228-13_29C H A P T E R 2 O P E R A T O R I N S T R U C T I O N HYPOCHLORINATION UNIT CONTROLS AND INDICATORSControl or Indicator - TM-5-4610-228-13_33Section II. OPERATORS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)Table 2-1. Preventive Maintenance Checks and ServicesTable 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_36Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_37Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_38Section III. OPERATION UNDER USUAL CONDITIONS - TM-5-4610-228-13_39Set-up 20K WDS for Operation as followsSet-up 20K WDS for Operation as follows (cont) - TM-5-4610-228-13_42Set-up 20K WDS for Operation as follows (cont) - TM-5-4610-228-13_43Set-up 20K WDS for Operation as follows (cont)Assemble Hose Connection KitAssemble Nozzle KitsAssemble Hospital Connection Kit - TM-5-4610-228-13_47Assemble Hospital Connection Kit (cont) - TM-5-4610-228-13_48Set-up 40K WDS for operation as follows40-K WDSAssemble Dual Tank Connection KitDual Tank Connection Kit125 GPM Pump Assembly Connection Kit350 GPM Pump Assembly Connection KitAssemble Nozzle Connection KitsAssemble Hospital Connection Kit - TM-5-4610-228-13_57Assemble Hospital Connection Kit (cont) - TM-5-4610-228-13_58Assemble Hose Connection KitSet-up 300K, 1,000K WDS for operation as followsTank Set-up For 300K, 800K, 1,000K WDSSet-up 300K, 1,000K WDS for operation as follows (cont)Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_63Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_64Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_65Discharge (Fill) Hose Interconnection Kit.Water Storage and Dispensing Tanks350 GPM Pump Connection Kit - Input Flow Side350 GPM Pump Connection Kit - Input Flow Side (cont)350 GPM Pump Connection Kit - Input Flow Side (cont)Water Storage and Dispensing Tanks - Continued350 GPM Pump Connection Kit - Output Flow Side125 GPM Pump Connection KitInput Flow Side125 GPM Pump Connection KitInput Flow Side (cont)350 CPM Pump Connection Kit Output Flow SideLoading StationsAssemble Nozzle KitTwo-Inch Hose Connection KitFour-Inch Hose Connection KitBag Filler Connection KitBag Filler Connection Kit (cont)HYPOCHLORINATION UNIT OPERATIONHYPOCHLORINATION UNIT OPERATION (cont) - TM-5-4610-228-13_83HYPOCHLORINATION UNIT OPERATION (cont) - TM-5-4610-228-13_84ESTABLISHED SOLUTION STRENGTH, RANGE CONTROL, AND PUMP SETTINGFigure 1. Pump Speed and Pump Stroke SettingLOW FLOW (2-100 GPM) CONVERSION INSTRUCTIONS.WATER SYSTEMS OPERATIONWDS40K OperationWDS300K, WDS800K, and WDS1000K OperationSection IV. OPERATION UNDER UNUSUAL CONDITIONSCHAPTER 3 OPERATOR MAINTENANCE - TM-5-4610-228-13_93Table 3-1. Operator Troubleshooting (Continued)HYPOCHLORINATION UNIT, INSPECT/SERVICEHOSE ASSYS, INSPECT/REPLACEVALVE ASSY, INSPECT/REPLACEVALVE ASSY, INSPECT/REPLACE (CONT.)NOZZLE ASSY, INSPECT/REPLACE.NOZZLE STAND ASSY INSPECT/REPLACENOZZLE STAND ASSY INSPECT/REPLACE (CONT)C H A P T E R 4 Section I. SERVICE UPON RECEIPT 4-1. GENERAL. The five water distribution systems are shipped in reusable wooden crates of various sizes (figure 4-1). Use care when uncrating equipment to avoid unnecessary damage of shipping crates. Refer to Chapter 1, Section II for identification of particular water distribution system (WDS) components and kits to be used for your system. When uncrating equipment, it is important to remember that the system is based on a modular concept. The systems described in this manual are dealt within general terms. When for instance, the 1,000K WDS is described as consisting of 20, 50,000 gallon water tanks and associated equipment, this is not meant to imply that all 20 water tanks must be used. Uncrate only the amount of equipment necessary to perform your particular opera- tion. Uncrate equipment as follows. C A U T I O N Use care when removing hoses to avoid puncturing hoses with sharp objects as nails. 4-2. SITING AND UNCRATING. Select a level, debris free area for setting up the WDS. Remove top of wooden shipping crate (figure 4-1). An equipment shipping list is supplied with each system. Remove equipment shipping bags from shipping container one at a time. Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage on DD Form 6, Packaging Improvement Report. Marine Corps users refer to MCO 4610.19. Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies in accordance with the instructions of DA PAM 738-750. Marine Corps personnel submit SF-364 forms in ac- cordance with MCO 4430-3. Check to see whether the equipment has been modified. Change 1 4-1 ORGANIZATIONAL MAINTENANCE INSTRUCTIONSFigure 4-1. WDS Shipping CratesSITING AND UNCRATINGSET-UPSection II. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENTTable 4-1. TroubleshootingTable 4-1. Troubleshooting (Continued)Section V. ORGANIZATIONAL MAINTENANCE PROCEDURESHOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_112HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_113HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_114VALVE ASSY, 4-INCH/REPAIRVALVE ASSY, 4-INCH/REPAIR (CONT)VALVE ASSY, REPAIRVALVE ASSY, REPAIR (CONT)NOZZLE ASSY, REPLACENOZZLE ASSY, REPLACE (CONTNOZZLE STAND ASSY/REPAIR NOZZLE STAND ASSY/REPAIR (cont)WATER METER ASSEMBLY MAINTENANCE. Water Meter AssemblyWATER METER ASSEMBLY MAINTENANCE (CONT).Water Meter Assembly (cont)S e c t i o n V I . P R E P A R A T I O N F O R S T O R A G E F O R S H I P M E NTC H A P T E R 5 D I R E C T S U P P O R T M A I N T E N A N C ETable 5-1. DS and GS TroubleshootingSection III. DIRECT SUPPORT MAINTENANCE PROCEDURESPRESSURE REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR (CONTFLOW REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIRFLOW REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR (cont)PILOT VALVE ASSY, HYPOCHLORINATION UNIT/REPAIRPILOT VALVE ASSY, HYPOCHLORINATION UNIT/REPAIR (cont)REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIRREAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR (cont) - TM-5-4610-228-13_138REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR (cont) - TM-5-4610-228-13_139HYPOCHLORINATOR PUMP/REPAIRHYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_141HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_142HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_143HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_144NOZZLE ASSY/REPAIRNOZZLE ASSY/REPAIR (cont) - TM-5-4610-228-13_146NOZZLE ASSY/REPAIR (cont) - TM-5-4610-228-13_147Distribution NozzleTRICON CONTAINERA P P E N D I X A R E F E R E N C E S - TM-5-4610-228-13_151A P P E N D I X A R E F E R E N C E S (cont)A P P E N D I X B M A I N T E N A N C E A L L O C A T I O N C H A R TCOLUMN ENTRIES USED IN THE MAC.Section II. MAINTENANCE ALLOCATION CHARTSection II. MAINTENANCE ALLOCATION CHART (cont)APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LISTAPPENDIX D TORQUE LIMITSI N D E XI N D E X (cont)The Metric System and Equivalents - TM-5-4610-228-13_177