C H A P T E R 1 I N T R O D U C T I O N - TM-5-4610-228-13_11
NOMENCLATURE, CROSS-REFERENCE LIST - TM-5-4610-228-13_12
LIST OF ABBREVIATIONS
PREPARATION FOR STORAGE OR SHIPMENT - TM-5-4610-228-13_14
LOCATION AND DESCRIPTION OF WDS40K SYSTEM COMPONENTS (Figure 1-2).
Figure 1-1. 20K Water Distribution System
Figure 1-2. 40K water Distribution System
LOCATION AND DESCRIPTION OF WDS300K SYSTEM COMPONENTS (FIGURE 1-3
Figure 1-3. 300K Water Distribution System
Figure 1-4. 800K Water Distribution System
LOCATION AND DESCRIPTION OF WDS1,000K SYSTEM COMPONENTS (FIGURE 1-5)
Figure 1-5. 1,000K Water Distribution System
Figure 1-6. Water Distribution System Major Components
Figure 1-7. 350 GPM Pump Assembly
Water Tank (20K and 50K).
DIFFERENCES BETWEEN MODELS
EQUIPMENT DATA.
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4610-228-13_29
C H A P T E R 2 O P E R A T O R I N S T R U C T I O N
HYPOCHLORINATION UNIT CONTROLS AND INDICATORS
Control or Indicator - TM-5-4610-228-13_33
Section II. OPERATORS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Preventive Maintenance Checks and Services
Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_36
Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_37
Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_38
Section III. OPERATION UNDER USUAL CONDITIONS - TM-5-4610-228-13_39
Set-up 20K WDS for Operation as follows
Set-up 20K WDS for Operation as follows (cont) - TM-5-4610-228-13_42
Set-up 20K WDS for Operation as follows (cont) - TM-5-4610-228-13_43
Set-up 20K WDS for Operation as follows (cont)
Assemble Hose Connection Kit
Assemble Nozzle Kits
Assemble Hospital Connection Kit - TM-5-4610-228-13_47
Assemble Hospital Connection Kit (cont) - TM-5-4610-228-13_48
Set-up 40K WDS for operation as follows
40-K WDS
Assemble Dual Tank Connection Kit
Dual Tank Connection Kit
125 GPM Pump Assembly Connection Kit
350 GPM Pump Assembly Connection Kit
Assemble Nozzle Connection Kits
Assemble Hospital Connection Kit - TM-5-4610-228-13_57
Assemble Hospital Connection Kit (cont) - TM-5-4610-228-13_58
Assemble Hose Connection Kit
Set-up 300K, 1,000K WDS for operation as follows
Tank Set-up For 300K, 800K, 1,000K WDS
Set-up 300K, 1,000K WDS for operation as follows (cont)
Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_63
Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_64
Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_65
Discharge (Fill) Hose Interconnection Kit.
Water Storage and Dispensing Tanks
350 GPM Pump Connection Kit - Input Flow Side
350 GPM Pump Connection Kit - Input Flow Side (cont)
350 GPM Pump Connection Kit - Input Flow Side (cont)
Water Storage and Dispensing Tanks - Continued
350 GPM Pump Connection Kit - Output Flow Side
125 GPM Pump Connection KitInput Flow Side
125 GPM Pump Connection KitInput Flow Side (cont)
350 CPM Pump Connection Kit Output Flow Side
Loading Stations
Assemble Nozzle Kit
Two-Inch Hose Connection Kit
Four-Inch Hose Connection Kit
Bag Filler Connection Kit
Bag Filler Connection Kit (cont)
HYPOCHLORINATION UNIT OPERATION
HYPOCHLORINATION UNIT OPERATION (cont) - TM-5-4610-228-13_83
HYPOCHLORINATION UNIT OPERATION (cont) - TM-5-4610-228-13_84
ESTABLISHED SOLUTION STRENGTH, RANGE CONTROL, AND PUMP SETTING
Figure 1. Pump Speed and Pump Stroke Setting
LOW FLOW (2-100 GPM) CONVERSION INSTRUCTIONS.
WATER SYSTEMS OPERATION
WDS40K Operation
WDS300K, WDS800K, and WDS1000K Operation
Section IV. OPERATION UNDER UNUSUAL CONDITIONS
CHAPTER 3 OPERATOR MAINTENANCE - TM-5-4610-228-13_93
Table 3-1. Operator Troubleshooting (Continued)
HYPOCHLORINATION UNIT, INSPECT/SERVICE
HOSE ASSYS, INSPECT/REPLACE
VALVE ASSY, INSPECT/REPLACE
VALVE ASSY, INSPECT/REPLACE (CONT.)
NOZZLE ASSY, INSPECT/REPLACE.
NOZZLE STAND ASSY INSPECT/REPLACE
NOZZLE STAND ASSY INSPECT/REPLACE (CONT)
C H A P T E R 4 Section I. SERVICE UPON RECEIPT 4-1. GENERAL. The five water distribution systems are shipped in reusable wooden crates of various sizes (figure 4-1). Use care when uncrating equipment to avoid unnecessary damage of shipping crates. Refer to Chapter 1, Section II for identification of particular water distribution system (WDS) components and kits to be used for your system. When uncrating equipment, it is important to remember that the system is based on a modular concept. The systems described in this manual are dealt within general terms. When for instance, the 1,000K WDS is described as consisting of 20, 50,000 gallon water tanks and associated equipment, this is not meant to imply that all 20 water tanks must be used. Uncrate only the amount of equipment necessary to perform your particular opera- tion. Uncrate equipment as follows. C A U T I O N Use care when removing hoses to avoid puncturing hoses with sharp objects as nails. 4-2. SITING AND UNCRATING. Select a level, debris free area for setting up the WDS. Remove top of wooden shipping crate (figure 4-1). An equipment shipping list is supplied with each system. Remove equipment shipping bags from shipping container one at a time. Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage on DD Form 6, Packaging Improvement Report. Marine Corps users refer to MCO 4610.19. Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies in accordance with the instructions of DA PAM 738-750. Marine Corps personnel submit SF-364 forms in ac- cordance with MCO 4430-3. Check to see whether the equipment has been modified. Change 1 4-1 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 4-1. WDS Shipping Crates
SITING AND UNCRATING
SET-UP
Section II. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Table 4-1. Troubleshooting
Table 4-1. Troubleshooting (Continued)
Section V. ORGANIZATIONAL MAINTENANCE PROCEDURES
HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_112
HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_113
HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_114
VALVE ASSY, 4-INCH/REPAIR
VALVE ASSY, 4-INCH/REPAIR (CONT)
VALVE ASSY, REPAIR
VALVE ASSY, REPAIR (CONT)
NOZZLE ASSY, REPLACE
NOZZLE ASSY, REPLACE (CONT
NOZZLE STAND ASSY/REPAIR
NOZZLE STAND ASSY/REPAIR (cont)
WATER METER ASSEMBLY MAINTENANCE.
Water Meter Assembly
WATER METER ASSEMBLY MAINTENANCE (CONT).
Water Meter Assembly (cont)
S e c t i o n V I . P R E P A R A T I O N F O R S T O R A G E F O R S H I P M E NT
C H A P T E R 5 D I R E C T S U P P O R T M A I N T E N A N C E
Table 5-1. DS and GS Troubleshooting
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES
PRESSURE REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR (CONT
FLOW REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR
FLOW REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR (cont)
PILOT VALVE ASSY, HYPOCHLORINATION UNIT/REPAIR
PILOT VALVE ASSY, HYPOCHLORINATION UNIT/REPAIR (cont)
REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR
REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR (cont) - TM-5-4610-228-13_138
REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR (cont) - TM-5-4610-228-13_139
HYPOCHLORINATOR PUMP/REPAIR
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_141
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_142
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_143
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_144
NOZZLE ASSY/REPAIR
NOZZLE ASSY/REPAIR (cont) - TM-5-4610-228-13_146
NOZZLE ASSY/REPAIR (cont) - TM-5-4610-228-13_147
Distribution Nozzle
TRICON CONTAINER
A P P E N D I X A R E F E R E N C E S - TM-5-4610-228-13_151
A P P E N D I X A R E F E R E N C E S (cont)
A P P E N D I X B M A I N T E N A N C E A L L O C A T I O N C H A R T
COLUMN ENTRIES USED IN THE MAC.
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (cont)
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
APPENDIX D TORQUE LIMITS
I N D E X
I N D E X (cont)
The Metric System and Equivalents - TM-5-4610-228-13_177
NOMENCLATURE, CROSS-REFERENCE LIST - TM-5-4610-228-13_12
LIST OF ABBREVIATIONS
PREPARATION FOR STORAGE OR SHIPMENT - TM-5-4610-228-13_14
LOCATION AND DESCRIPTION OF WDS40K SYSTEM COMPONENTS (Figure 1-2).
Figure 1-1. 20K Water Distribution System
Figure 1-2. 40K water Distribution System
LOCATION AND DESCRIPTION OF WDS300K SYSTEM COMPONENTS (FIGURE 1-3
Figure 1-3. 300K Water Distribution System
Figure 1-4. 800K Water Distribution System
LOCATION AND DESCRIPTION OF WDS1,000K SYSTEM COMPONENTS (FIGURE 1-5)
Figure 1-5. 1,000K Water Distribution System
Figure 1-6. Water Distribution System Major Components
Figure 1-7. 350 GPM Pump Assembly
Water Tank (20K and 50K).
DIFFERENCES BETWEEN MODELS
EQUIPMENT DATA.
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-5-4610-228-13_29
C H A P T E R 2 O P E R A T O R I N S T R U C T I O N
HYPOCHLORINATION UNIT CONTROLS AND INDICATORS
Control or Indicator - TM-5-4610-228-13_33
Section II. OPERATORS PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 2-1. Preventive Maintenance Checks and Services
Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_36
Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_37
Table 2-1. Preventive Maintenance Checks and Services (Continued) - TM-5-4610-228-13_38
Section III. OPERATION UNDER USUAL CONDITIONS - TM-5-4610-228-13_39
Set-up 20K WDS for Operation as follows
Set-up 20K WDS for Operation as follows (cont) - TM-5-4610-228-13_42
Set-up 20K WDS for Operation as follows (cont) - TM-5-4610-228-13_43
Set-up 20K WDS for Operation as follows (cont)
Assemble Hose Connection Kit
Assemble Nozzle Kits
Assemble Hospital Connection Kit - TM-5-4610-228-13_47
Assemble Hospital Connection Kit (cont) - TM-5-4610-228-13_48
Set-up 40K WDS for operation as follows
40-K WDS
Assemble Dual Tank Connection Kit
Dual Tank Connection Kit
125 GPM Pump Assembly Connection Kit
350 GPM Pump Assembly Connection Kit
Assemble Nozzle Connection Kits
Assemble Hospital Connection Kit - TM-5-4610-228-13_57
Assemble Hospital Connection Kit (cont) - TM-5-4610-228-13_58
Assemble Hose Connection Kit
Set-up 300K, 1,000K WDS for operation as follows
Tank Set-up For 300K, 800K, 1,000K WDS
Set-up 300K, 1,000K WDS for operation as follows (cont)
Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_63
Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_64
Set-up 300K, 1,000K WDS for operation as follows (cont) - TM-5-4610-228-13_65
Discharge (Fill) Hose Interconnection Kit.
Water Storage and Dispensing Tanks
350 GPM Pump Connection Kit - Input Flow Side
350 GPM Pump Connection Kit - Input Flow Side (cont)
350 GPM Pump Connection Kit - Input Flow Side (cont)
Water Storage and Dispensing Tanks - Continued
350 GPM Pump Connection Kit - Output Flow Side
125 GPM Pump Connection KitInput Flow Side
125 GPM Pump Connection KitInput Flow Side (cont)
350 CPM Pump Connection Kit Output Flow Side
Loading Stations
Assemble Nozzle Kit
Two-Inch Hose Connection Kit
Four-Inch Hose Connection Kit
Bag Filler Connection Kit
Bag Filler Connection Kit (cont)
HYPOCHLORINATION UNIT OPERATION
HYPOCHLORINATION UNIT OPERATION (cont) - TM-5-4610-228-13_83
HYPOCHLORINATION UNIT OPERATION (cont) - TM-5-4610-228-13_84
ESTABLISHED SOLUTION STRENGTH, RANGE CONTROL, AND PUMP SETTING
Figure 1. Pump Speed and Pump Stroke Setting
LOW FLOW (2-100 GPM) CONVERSION INSTRUCTIONS.
WATER SYSTEMS OPERATION
WDS40K Operation
WDS300K, WDS800K, and WDS1000K Operation
Section IV. OPERATION UNDER UNUSUAL CONDITIONS
CHAPTER 3 OPERATOR MAINTENANCE - TM-5-4610-228-13_93
Table 3-1. Operator Troubleshooting (Continued)
HYPOCHLORINATION UNIT, INSPECT/SERVICE
HOSE ASSYS, INSPECT/REPLACE
VALVE ASSY, INSPECT/REPLACE
VALVE ASSY, INSPECT/REPLACE (CONT.)
NOZZLE ASSY, INSPECT/REPLACE.
NOZZLE STAND ASSY INSPECT/REPLACE
NOZZLE STAND ASSY INSPECT/REPLACE (CONT)
C H A P T E R 4 Section I. SERVICE UPON RECEIPT 4-1. GENERAL. The five water distribution systems are shipped in reusable wooden crates of various sizes (figure 4-1). Use care when uncrating equipment to avoid unnecessary damage of shipping crates. Refer to Chapter 1, Section II for identification of particular water distribution system (WDS) components and kits to be used for your system. When uncrating equipment, it is important to remember that the system is based on a modular concept. The systems described in this manual are dealt within general terms. When for instance, the 1,000K WDS is described as consisting of 20, 50,000 gallon water tanks and associated equipment, this is not meant to imply that all 20 water tanks must be used. Uncrate only the amount of equipment necessary to perform your particular opera- tion. Uncrate equipment as follows. C A U T I O N Use care when removing hoses to avoid puncturing hoses with sharp objects as nails. 4-2. SITING AND UNCRATING. Select a level, debris free area for setting up the WDS. Remove top of wooden shipping crate (figure 4-1). An equipment shipping list is supplied with each system. Remove equipment shipping bags from shipping container one at a time. Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage on DD Form 6, Packaging Improvement Report. Marine Corps users refer to MCO 4610.19. Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies in accordance with the instructions of DA PAM 738-750. Marine Corps personnel submit SF-364 forms in ac- cordance with MCO 4430-3. Check to see whether the equipment has been modified. Change 1 4-1 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 4-1. WDS Shipping Crates
SITING AND UNCRATING
SET-UP
Section II. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
Table 4-1. Troubleshooting
Table 4-1. Troubleshooting (Continued)
Section V. ORGANIZATIONAL MAINTENANCE PROCEDURES
HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_112
HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_113
HOSE ASSYS, REPAIR (CONT) - TM-5-4610-228-13_114
VALVE ASSY, 4-INCH/REPAIR
VALVE ASSY, 4-INCH/REPAIR (CONT)
VALVE ASSY, REPAIR
VALVE ASSY, REPAIR (CONT)
NOZZLE ASSY, REPLACE
NOZZLE ASSY, REPLACE (CONT
NOZZLE STAND ASSY/REPAIR
NOZZLE STAND ASSY/REPAIR (cont)
WATER METER ASSEMBLY MAINTENANCE.
Water Meter Assembly
WATER METER ASSEMBLY MAINTENANCE (CONT).
Water Meter Assembly (cont)
S e c t i o n V I . P R E P A R A T I O N F O R S T O R A G E F O R S H I P M E NT
C H A P T E R 5 D I R E C T S U P P O R T M A I N T E N A N C E
Table 5-1. DS and GS Troubleshooting
Section III. DIRECT SUPPORT MAINTENANCE PROCEDURES
PRESSURE REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR (CONT
FLOW REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR
FLOW REGULATOR ASSY, HYPOCHLORINATION UNIT/REPAIR (cont)
PILOT VALVE ASSY, HYPOCHLORINATION UNIT/REPAIR
PILOT VALVE ASSY, HYPOCHLORINATION UNIT/REPAIR (cont)
REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR
REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR (cont) - TM-5-4610-228-13_138
REAGENT HEAD ASSY, HYPOCHLORINATION UNIT/REPAIR (cont) - TM-5-4610-228-13_139
HYPOCHLORINATOR PUMP/REPAIR
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_141
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_142
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_143
HYPOCHLORINATOR PUMP/REPAIR (cont) - TM-5-4610-228-13_144
NOZZLE ASSY/REPAIR
NOZZLE ASSY/REPAIR (cont) - TM-5-4610-228-13_146
NOZZLE ASSY/REPAIR (cont) - TM-5-4610-228-13_147
Distribution Nozzle
TRICON CONTAINER
A P P E N D I X A R E F E R E N C E S - TM-5-4610-228-13_151
A P P E N D I X A R E F E R E N C E S (cont)
A P P E N D I X B M A I N T E N A N C E A L L O C A T I O N C H A R T
COLUMN ENTRIES USED IN THE MAC.
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART (cont)
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
APPENDIX D TORQUE LIMITS
I N D E X
I N D E X (cont)
The Metric System and Equivalents - TM-5-4610-228-13_177
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