CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR DRUM, FABRIC, COLLAPSIBLE, DRINKING WATER 500
GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
LIST OF ABBREVIATIONS/ACRONYMS - Continued
Figure 1. Location of major components of the drum.
Table 1. Equipment Data
THEORY OF OPERATION
Figure 2. Outer components of the 500 Gallon Water Drum.
STORAGE
CHAPTER 2. OPERATOR INSTRUCTIONS
Figure 1. Operator Controls and Indicators
OPERATION UNDER USUAL CONDITIONS
Figure 3. Removing dust cap from adapter assembly.
Figure 4. Valve coupler attached to the adapter assembly with cam arms in the unlocked position.
Figure 6. Close-up of valve coupler handwheel.
FILLING THE DRUM
Figure 7. Dust cap replaced on the adapter assembly.
DISPENSING DRINKING WATER FROM DRUM
Figure 8. Removing dust caps from the adapter assembly.
Figure 10. Dust cap replaced on the adapter assembly.
Figure 11. Removing dust cap from adapter assembly.
Figure 12. Valve coupler attached to the adapter assembly.
COLLAPSING THE WATER DRUM
OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN FREEZING CONDITIONS, 32o (0o) AND BELOW
Figure 1. Drum secured using tiedown kit.
OPERATION IN SNOWY CONDITIONS
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING
MASTER TROUBLESHOOTING INDEX
TROUBLESHOOTING PROCEDURE
Figure 2. Leaking from repair plugs.
Figure 3. Cam arms will not lock into place.
Figure 4. Valve coupler with handwheel nut and packing nut.
Figure 5. Damaged valve body.
Figure 7. Valve coupler handwheel.
Figure 8. Dust cap does not fit completely over the adapter assembly.
TROUBLESHOOTING PROCEDURE - Continued
Figure 9. End cap hardware configuration.
Figure 10. Shackles are not pivoting.
Figure 11. Socketcap screws are missing or loose.
CHAPTER 4. OPERATOR MAINTENANCE
SERVICE UPON RECEIPT
CHECKING UNPACKED EQUIPMENT
Table 1. Inspection Criteria for Packaging
Table 2. Inspection Criteria for Equipment Components
INTRODUCTION
LUBRICATION
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) PROCEDURES
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
CHAPTER 5. MAINTENANCE INSTRUCTIONS
REMOVE/INSPECT/REPLACE VALVE COUPLER AND ADAPTER ASSEMBLY
Figure 2. Valve coupler handwheel assembly and gasket location.
Figure 3. Adapter assembly and dustcap.
Figure 5. Installing gaskets and replacing handwheel assembly on the valve coupler.
Figure 7. Valve coupler assembled to adapter.
SHACKLE ASSEMBLY REPLACEMENT
Figure 2. New shackle assembly replacement.
REMOVE/INSPECT/INSTALL/TEST SHACKLE, BEARING, SWIVEL PLATE, SPACER PLATE, METAL PLATE, WIRE ROPE
Figure 1. Adapter and bearing, swivel, and spacer plate removal.
Figure 3. Components of the 500 gallon water drum to inspect.
Figure 4. Assembly of metal and spacer plates.
REMOVE/INSPECT/INSTALL/TEST SHACKLE, BEARING, SWIVEL PLATE, SPACER PLATE, METAL PLATE, WIRE ROPE - Continued
Figure 1. Maximum torque limit for 500 gallon water drum
Figure 2. Sequence of socketcap screws installation on the spacer plate.
Figure 3. Sequence of socketcap screws installation on the bearing plate.
TEMPORARY REPAIR OF DRUM BODY, METHOD 1
TEMPORARY REPAIR OF DRUM BODY, METHOD 2
Figure 2. Plug assembly.
PREPARATION FOR STORAGE OR SHIPMENT
PREPARATION FOR STORAGE OR SHIPMENT - Continued
CHAPTER 6 PARTS INFORMATION
REPAIR PARTS AND SPECIAL TOOLS LIST - INTRODUCTION
TABLE 1. SMR Code Explanation.
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
Figure 1. Valve coupler and adapter assembly
Figure 1. Valve coupler and adapter assembly - Continued
Figure 2. Components of the 500 gallon water drum.
Figure 2. Components of the 500 gallon water drum. - Continued
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
CHAPTER 7. SUPPORTING INFORMATION
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) TWO LEVEL ONLY - INTRODUCTION
Maintenance Functions
Explanation of Columns in the MAC
MAINTENANCE ALLOCATION CHART
Table 3. Remarks for DWDM5CG
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Components of End Items List.
Figure 2. TM and parts of Repair Kit, ATPD-2263, TYPE I.
ADDITIONAL AUTHORIZATION LIST (AAL)
EXPENDABLE AND DURABLE ITEMS LIST
MANDATORY REPLACEMENT PARTS LIST
GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
LIST OF ABBREVIATIONS/ACRONYMS - Continued
Figure 1. Location of major components of the drum.
Table 1. Equipment Data
THEORY OF OPERATION
Figure 2. Outer components of the 500 Gallon Water Drum.
STORAGE
CHAPTER 2. OPERATOR INSTRUCTIONS
Figure 1. Operator Controls and Indicators
OPERATION UNDER USUAL CONDITIONS
Figure 3. Removing dust cap from adapter assembly.
Figure 4. Valve coupler attached to the adapter assembly with cam arms in the unlocked position.
Figure 6. Close-up of valve coupler handwheel.
FILLING THE DRUM
Figure 7. Dust cap replaced on the adapter assembly.
DISPENSING DRINKING WATER FROM DRUM
Figure 8. Removing dust caps from the adapter assembly.
Figure 10. Dust cap replaced on the adapter assembly.
Figure 11. Removing dust cap from adapter assembly.
Figure 12. Valve coupler attached to the adapter assembly.
COLLAPSING THE WATER DRUM
OPERATION UNDER UNUSUAL CONDITIONS
OPERATION IN FREEZING CONDITIONS, 32o (0o) AND BELOW
Figure 1. Drum secured using tiedown kit.
OPERATION IN SNOWY CONDITIONS
CHAPTER 3. FIELD LEVEL MAINTENANCE TROUBLESHOOTING
MASTER TROUBLESHOOTING INDEX
TROUBLESHOOTING PROCEDURE
Figure 2. Leaking from repair plugs.
Figure 3. Cam arms will not lock into place.
Figure 4. Valve coupler with handwheel nut and packing nut.
Figure 5. Damaged valve body.
Figure 7. Valve coupler handwheel.
Figure 8. Dust cap does not fit completely over the adapter assembly.
TROUBLESHOOTING PROCEDURE - Continued
Figure 9. End cap hardware configuration.
Figure 10. Shackles are not pivoting.
Figure 11. Socketcap screws are missing or loose.
CHAPTER 4. OPERATOR MAINTENANCE
SERVICE UPON RECEIPT
CHECKING UNPACKED EQUIPMENT
Table 1. Inspection Criteria for Packaging
Table 2. Inspection Criteria for Equipment Components
INTRODUCTION
LUBRICATION
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) PROCEDURES
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
Table 1. Operator's Preventive Maintenance Checks and Services for 500 Gallon Water Drum - Continued
CHAPTER 5. MAINTENANCE INSTRUCTIONS
REMOVE/INSPECT/REPLACE VALVE COUPLER AND ADAPTER ASSEMBLY
Figure 2. Valve coupler handwheel assembly and gasket location.
Figure 3. Adapter assembly and dustcap.
Figure 5. Installing gaskets and replacing handwheel assembly on the valve coupler.
Figure 7. Valve coupler assembled to adapter.
SHACKLE ASSEMBLY REPLACEMENT
Figure 2. New shackle assembly replacement.
REMOVE/INSPECT/INSTALL/TEST SHACKLE, BEARING, SWIVEL PLATE, SPACER PLATE, METAL PLATE, WIRE ROPE
Figure 1. Adapter and bearing, swivel, and spacer plate removal.
Figure 3. Components of the 500 gallon water drum to inspect.
Figure 4. Assembly of metal and spacer plates.
REMOVE/INSPECT/INSTALL/TEST SHACKLE, BEARING, SWIVEL PLATE, SPACER PLATE, METAL PLATE, WIRE ROPE - Continued
Figure 1. Maximum torque limit for 500 gallon water drum
Figure 2. Sequence of socketcap screws installation on the spacer plate.
Figure 3. Sequence of socketcap screws installation on the bearing plate.
TEMPORARY REPAIR OF DRUM BODY, METHOD 1
TEMPORARY REPAIR OF DRUM BODY, METHOD 2
Figure 2. Plug assembly.
PREPARATION FOR STORAGE OR SHIPMENT
PREPARATION FOR STORAGE OR SHIPMENT - Continued
CHAPTER 6 PARTS INFORMATION
REPAIR PARTS AND SPECIAL TOOLS LIST - INTRODUCTION
TABLE 1. SMR Code Explanation.
Maintenance Code
Recoverability Code
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
HOW TO LOCATE REPAIR PARTS
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
Figure 1. Valve coupler and adapter assembly
Figure 1. Valve coupler and adapter assembly - Continued
Figure 2. Components of the 500 gallon water drum.
Figure 2. Components of the 500 gallon water drum. - Continued
NATIONAL STOCK NUMBER INDEX
PART NUMBER INDEX
CHAPTER 7. SUPPORTING INFORMATION
REFERENCES
MAINTENANCE ALLOCATION CHART (MAC) TWO LEVEL ONLY - INTRODUCTION
Maintenance Functions
Explanation of Columns in the MAC
MAINTENANCE ALLOCATION CHART
Table 3. Remarks for DWDM5CG
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Components of End Items List.
Figure 2. TM and parts of Repair Kit, ATPD-2263, TYPE I.
ADDITIONAL AUTHORIZATION LIST (AAL)
EXPENDABLE AND DURABLE ITEMS LIST
MANDATORY REPLACEMENT PARTS LIST
