CYLINDER HEADE.6
When carrying out a top overhaul only, examine the
valve
springs
carefully
with
particular
regard
to
squareness of ends and pressures developed at
specified lengths, the details of which can be found in
the Technical Data Section.
Rocker Shaft Assembly
To Dismantle:
1.
Remove the circlips and washers from each end of
the rocker shaft.
2.
Withdraw the rocker levers, springs and support
brackets from the shaft.
3.
Remove the locating screw from the rocker oil feed
connection and withdraw the connection from the
shaft. Wash all parts thoroughly in cleaning fluid.
Examine the rocker lever bores and shaft for wear.
The rockers should be an easy fit on the shaft
without excessive side play.
To Reassemble
1.
Fit the oil feed connection to the rocker shaft and
secure with the locating screw, ensuring that the
screw enters the locating hole in the shaft.
2.
Refit the support brackets, springs, and rocker
levers to the shaft in the order shown in Fig. E.2.
The support brackets are interchangeable and
when fitting them ensure that the securing stud
holes are to the right viewing the shaft from the
front end, with each pair of rockers inclined away
from each other at the valve end.
3.
Fit the securing washer and circlip at each end of
the rocker shaft.
Push Rods
Check the push rods for straightness. If any are bent,
fit replacement push rods.
To fit a replacement push rod, (excepting numbers 1
and 8) with the rocker shaft assembly in position
proceed as follows:
1.
Ensure that the valve concerned is closed.
2.
Slacken off the valve adjusting screw and slide the
rocker lever sideways until the push rod can be
withdrawn from the engine.
3.
Fit the new push rod and re-adjust the valve
clearance.
To fit a replacement push rod to numbers 1 and 8
tappets proceed as follows :
1.
Ensure that the valve concerned is closed.
2.
Slacken off the valve adjusting screw.
3.
Remove the circlip and washer securing the rocker
lever to the shaft and remove the lever from the
shaft. The push rod can now be withdrawn from
the engine.
4.
Fit the replacement push rod. Refit the rocker
lever, washer and circlip to the rocker shaft.
5.
Re-adjust the valve clearance.
Fig. E.9.
Valve Cap Sealing Arrangement
To Re-Assemble the Cylinder Head
1.
Ensure that the cylinder head and valves etc. are
perfectly clean.
2.
Lightly oil the valve stems to provide initial
lubrication.
3.
Insert each valve in its correct bore.
4.
Fit the valve oil deflector rubbers with the open end
towards the cylinder head.