f.Invert housing (28) on work surface. Apply a small amount of grease to a new seal (27) and press the seal intothe housing. Be sure seal is not cock or deformed when installed.g.Clamp housing (28) in soft-jawed vise, clamping on mounting flange, with coupling shaft bore down.NOTEThe assembly of the rotor set (16) should be done at this time in order to use the housing inthe vise as an assembly "fixture."h.Place wearplate (20) then stator (19) on the housing (28) and align the screw holes. Insert two screws (13) fingertight approximately 180 apart to retain the parts in place.i.Assemble the rotor (18) into the stator (19) with six vanes (17), or as many as will readily fit, into the stator vanepockets.NOTEThe drive link (23), held in large locking pliers between two rods or nails to protect the drivelink splines, will be required to rotate the rotor.j.Rotate the rotor (18) with the drive link (23) to seat the rotor and assembled vanes into the stator (19). Assemblethe seventh, or remaining, roller vanes (17) using minimum force.CAUTIONToo much force used to push the rotor vanes into place could shear off the coating applied tothe stator vane pockets. Use care during this procedure to prevent damage to rotor set andthe drive link splines.k.Remove the drive link (23), the two screws (13), then the assembled rotorset (16) and wearplate (20)as a unitfrom the housing and set them aside for later installation.NOTEThe coupling shaft (25) has a timing mark on the small (output) end that is radially in line withtwo internal spline teeth and a "commutator drive pin slot" that transverses the opposite endof the coupling shaft. The "commutator drive pin slot" indicated by the timing mark is theonly slot of two oil passage slots across the large end of the coupling shaft, wide enough toengage the commutator drive pin (26) at assembly. This orientation of the coupling shaftsplines and drive pin slot is important to subsequent assembly procedures that will producethe required rotor (18) lobe and commutator (24) "fixed" radial relationship at assembly.Using chalk or marking pencil, extend the timing mark that is on the end of coupling shaft (25)up the side of the coupling shaft so that the timing mark location will be visible for alignmentpurposes when the coupling shaft is assembled into the housing held in the vise.4-110
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