4-14.2.2 Inspection and Repair.
a.
Clean all parts in an approved solvent.
b.
Inspect all bearings for damaged rollers. Replace defective bearings.
c.
Inspect contact surfaces of gears, shafts and clutch for excess wear or damage.
d.
Replace all seals and gaskets, and any parts found defective on inspection.
4-14.2.3 Assembly.
a.
Install a new spacer seal (42) in case (43).
b.
Press bearings (41) onto shaft (40) then install shaft in case (43). Use a wooden mallet to tap the bearings (41)
into the case bores, being sure the bearings enter the bores squarely.
c.
Place a new seal (39) into retainer (37). Cut a new gasket (38) from 1/32 inch gasket material. Install gasket,
retainer with seal, lockwashers (36) and screws (35).
d.
If bushings (27, 28) were removed from gears (25, 26), press in new bushings. Face bushing flush with gear hub
and ream to 1.880 inches.
e.
Assemble the collar halves (32) on jaw clutch (34) and install screws (31) and nuts (30). Slide the assembly onto
output shaft (23).
f.
Install wear rings (29) into gears (25, 26) with beveled surface facing out. Install gear (26) the gear (25) onto
shaft (23).
g.
Cut new gaskets (15, 20) from 1/32 inch gasket material. Install a new seal (21) in retainer (19).
h.
Press bearing (16) into retainer (14) and install gasket (15) on retainer (14).
i.
Position output shaft (23) assembly in case with gears (25, 26) in mesh with splines on input shaft (40).
j.
Assemble the retainer (14) to case (43) push the end of shaft (23) into bearing (16). Install screws (12) and
lockwashers (13).
k.
Position bearing (24) in case bore over output shaft (23). Being sure that bearing is squared in bore, push
bearing into case bore.
I.
Install gasket (20), retainer (19), lockwashers (18) and screws (17).
m.
Install shifter yoke (22) around output shaft (23) assembly and engage the yoke with collar (32).
n.
While holding shaft of yoke (22) position cover (9) over yoke and then install cover on case (43). Install
lockwashers (7) and screws (6).
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