CHAPTER 4WELDER/GENERATORSection 1 - Safety Rules for Operation of Arc Welding Power Source4-1INTRODUCTION4-1.1We learn by experience. Learning safety through personal experience, like a child touching a hot stove isharmful, wasteful, and unwise. Let the experience of others teach you.4-1.2Safe practices developed from experience in the use of welding and cutting are described in this manual.Research, development, and field experience have evolved reliable equipment and safe installation, operation, andservicing practices. Accidents occur when equipment is improperly used or maintained. The reason for the safepractices may not always be given. Some are based on common sense, others may require technical volumes toexplain. It is wiser to follow the rules.4-1.3Read and understand these safe practices before attempting to install, operate, or service the equipment.Comply with these procedures as applicable to the particular equipment used and their instruction manuals, for personalsafety and for the safety of others.4-1.4Failure to observe these safe practices may cause serious injury or death. When safety becomes a habit, theequipment can be used with confidence.4-1.5Reference standards: Published Standards on safety are also available for additional and more completeprocedures than those given in this manual. They are listed in paragraph 4-4. ANSI Z49.1 is the most complete.4-1.6The National Electrical Code, Occupational Safety and Health Administration, local industrial codes, and localinspection requirements also provide a basis for equipment installation, use, and service.4-2GENERAL PRECAUTIONSNOTEDifferent arc welding processes, electrode alloys, and fluxes can produce different fumes, gases,and radiation levels. In addition to the information in this manual, be sure to consult flux andelectrode manufacturers for specific technical data and precautionary measures concerning theirmaterial.4-2.1BurnPreventiona.Wear protective clothing - gauntlet gloves designed for use in welding, hat, and high safety-toe shoes.Button shirt collar and pocket flaps, and wear cuffless trousers to avoid entry of sparks and slag.b.Wear helmet with safety goggles or glasses with side shields underneath, appropriate filter lenses orplates (protected by clear cover glass). This is a MUST4-1
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