SERVICE MANUALsuds. Leakage in excess of a 77 mm (3") soapbubble in 3 seconds is not permissible.2.Leakage is caused by dirty or scored key orbody. Leakage due to dirt is corrected bycleaning parts and applying a thin coating of Item1 in LUBRICANT SPECIFICATIONS on the key.Leakage due to a scored key or body cannot berepaired and the drain cock must be replaced.SAFETY VALVEDESCRIPIIONThe purpose of the safety valve is to protect the air brakesystem against excessive air pressure. Should the airpressure in the air brake system rise above the setting ofthe safety valve at 934 kPa (150 psi), the valve opensand permits pressure above 934 kPa (150 psi) to beexhausted. It is located on the supply reservoir.The safety valve is a piston type valve (Fig. 2). Thepiston is equipped with an O-ring type seal which seats inthe body of the valve.Fig. 2 Sectional View of Piston Type Safety Valve1Piston and3SpringShaft Assembly4Nut2Body5Stake LockMAINTENANC!Once each year or every 160,000 km (100,000miles), the safety valve should be removed andthoroughly cleaned.SERVICE CHECKLeakage TestLeakage at the piston in the body should not exceed a 77mm (3 in.) soap bubble in 3 seconds. If air leakage isexcessive the valve must be replaced since it is onlyserviced as a complete component.The safety valve is preset to "blow off" at approximately934 kPa (150 psi). Since the safety valve must beremoved to perform any adjustments, it is suggested thatthe valve be replaced when any defect is detected.CAUTIONWhen replacing the safety valve be sureto drain all air from the supply reservoir,to prevent bodily injury when the valve isremoved. Draining of the primary andsecondary reservoirs is not requiredsince they are protected by checkvalves.AIR PRESSURE GAUGEDESCRIPTIONThe purpose of the air pressure gauge is toregister the amount of reservoir air pressure in the airsystem. While air pressure gauges of this type arecommercially accurate, they must never be confusedwith or substituted for test air gauges, which are intendedprimarily for accurately checking air pressure in the airbrake system.The air pressure gauge may be either twogauges or a single gauge with two indicators asillustrated (Fig. 3).An air pressure gauge is located in both theprimary and secondary brake systems so that the actualair pressure in both systems is indicated to the operatorof the vehicle.Fig. 3 Air Pressure GaugeOnly test gauges known to be accurate are to beused for checking brake valve delivery pressures,governor pressure settings and other tests. Test gaugesdiffer from ordinary dash gauges in respect to materialand workmanship. Due to these differences they aremore accurate over entire range and maintain theiraccuracy over longer periods.After initial starting of engine, if air gauge shows that onecircuit has no air pressure nor a noticeable increase inair pressure within a reasonable length of time (30 to 60seconds) and the low pressure switch and low pressurelightCTS-4079 - CHAPTER II -PRINTED IN UNITED STATES OF AMERICAPage 4
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