SERVICE MANUAL4.Position valve and seal assembly (16) intosecondary valve body (21) such that valve sealrests on exhaust seat in body.5.Install spring (20) over tube to rest on sealretainer. Then place O-ring (19) over exhaustvalve body (12). Align exhaust valve body tospring and push exhaust valve body firmly intovalve body (21) and hold to prevent the springfrom pushing the exhaust body out. Install theretaining ring (18) into valve body (21) makingsure ring seats properly in groove.6.Install new O-ring (27) on new valve (29) andseal assembly.7.Place seal retainer (8) over tube and aroundvalve seal.8.Place valve and seal assembly (29) into primaryvalve body (4) so that valve seal rests onexhaust seat in valve body.9.Install spring (20) over tube to rest on sealretainer.10.Install new O-rings (10 and 17) on exhaust valvebody (9). Then align exhaust valve body tospring and push exhaust valve body firmly intoprimary valve body (4) and hold to prevent springfrom pushing exhaust body out. Install retainingring (26) making sure it seats properly.11.Install O-Ring (24) on secondary piston (23).12.Position spring (22) into secondary body (21);then install piston (23) into body (21).13.Position O-ring (11) on primary body (4) andalign valve body (4) with piston (23) and valvebody (21). Push the two valve bodies togetherand align with original alignment marks. Installfour screws (28) and tighten to 5.7 - 6.8 N.m (50- 60 in lbs) torque.14.Install shims (30) and reaction ring (6) intoprimary piston (31) as shown in Fig. 10. Theninstall spring (32) in piston (31). Place springretainer (1) on top of spring and apply force todepress retainer beyond the retaining ringgroove. Be sure to support the piston (31) in afixture (press) so that exhaust seat "B" will notbe damaged and install retaining ring (2)properly in primary piston. Check force requiredto start movement of spring retainer away fromretaining ring (2). Use a hydraulic press tosupport piston so that exhaust seat "B" will notbe damaged. Then press spring retainer andrecord pressure required to move retainer.If force is less than 218 N (49 lbs), disassemble pistonassembly, add required number of shims andreassemble. If force is more than 258 N (58 lbs),disassemble piston assembly, remove required numberof shims and reassemble.15.Install O-ring (5) onto primary piston (31). Placespring (7) into primary valve body (4). Alignpiston to spring and push piston (31) firmly intovalve body (4) and hold to prevent spring frompushing piston out. Install retaining ring (3)making sure it seats properly in valve body.16.Test rebuilt brake valve by performing operationand leakage tests as outlined in SERVICECHECKS.CTS-4079 - CHAPTER IV - Page 15
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