SERVICE MANUALFig. 9 Sectional View of E7 Brake Valve1STEM2NUT, Spring Seat3SPRING, Stem4GUIDE, Stem Spring5NUT, Lock6SEAT, Spring7RETAINER8PISTON, Primary9SPRING, Rubber10PISTON, Lower Static11SPRING, Primary Piston Return12BODY13PISTON, Relay14SPRING, Relay Piston Return15PISTON, Upper Static16VALVE, Secondary Inlet & Exhaust17RING, Retaining18VALVE, Primary Inlet & Exhaust19RING, Retaining20GROOVE, Locking5.Install O-rings on relay piston (13) and primarypiston (8).6.Position rubber spring (9), concave side down, inprimary piston (8) and place spring seat (6), flatside up, over rubber spring.7.Install spring seat nut (2) on primary piston withhex head closest to spring seat and rotate nutclockwise until top surface of spring seat is evenwith top surface of piston (8).8.Position relay piston spring (14), which is lighterof the two piston return springs, relay piston (13),primary piston spring (11) and primary piston (8)in lower static piston (10). Compress bothprimary and secondary pistons in lower staticpiston. Hold them manually or mechanically.A screwdriver may be used by inserting it through arectangular opening in static pistoninto locking groove (20) in primary piston.9.Insert stem (1) through exhaust passage of relayand primary pistons and engage a screwdriverwith slot in head of stem; then position stemspring (3), spring guide (4) on spring seat nut(2).10.Compress guide spring assembly and install locknut (5) on stem. Torque nut to 2.3 -3.4 N.m (20 -30 in lbs).Torque is a specified value for assembly;after assembly, torque value will fall off.Do notretorque nut.11.Remove screwdriver from lower static pistonassembly.CTS-4079 - CHAPTER Page 10
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