SERVICE MANUALFig. 8 Sectional View of E6 Brake Valve1SCREW2WASHER, Diaphragm3DIAPHRAGM, Exhaust4COVER, Exhaust5RING, Retainer6VALVE, Secondary & Exhaust7RETAINER, "O" Ring8WASHER9SPRING, Return10BODY, Lower Valve11BODY, Upper Valve12RING, Seal13PISTON, Relay14SPRING, Relay Piston15VALVE, Primary Inlet & Exhaust16PISTON, Primary17SPRING, Primary Piston Return18SPRING, Rubber19RETAINER, Primary Piston20SEAT, Spring21SPRING, Stem22GUIDE, Stem Spring23STEM24NUT, Spring Seat25SCREW, Spring Guide (Not Used)26PLUNGER27BOOT28TREADLE29PLATE, Mounting1.Position primary inlet and exhaust assembly inthe upper body; then install retaining ring tosecure it. Be sure the retaining ring is seatedcompletely in its groove.2.Install large and small O-rings on relay piston.3.Replace primary piston O-ring in piston 0-ringgroove.4.Position rubber spring (18), concave side down,In primary piston and place spring seat (20), flatside up, over rubber spring.5.Install primary piston spring seat nut (24) with itshex closest to spring seat and rotate clockwiseuntil top surface of spring seat is even with topsurface of piston (16).6.Position primary piston return spring (17) in theupper body piston bore.7.Install primary piston, spring seat out, overreturn spring and press piston into body bore.8.Place relay piston return spring (14) in the upperbody and position relay piston over spring so thatthe concave side of the piston is against thespring (refer to Fig. 8).9.Compress both primary piston and relay pistoninto the upper body and hold them compressed,either manually or mechanically (see CAUTIONunder No. 8 in DISASSEMBLY).10.Place stem (23) through exhaust passage of thelower body so that threaded portion is visible atprimary piston.11.Use a screwdriver to engage and hold the slottedhead of stem; then position stem spring (21) andspring guide (22) over primary piston.12.Install ESNA nut on stem and rotate clockwise to2.3 - 3.4 N.m (20 - 30 in lbs) of torque.13.Install primary piston retainer (19) over pistonmaking certain all three lock tabs have engagedthe outer lip of body.14.Install secondary inlet and exhaust valveassembly in lower body.15.Place exhaust cover (4) on lower body andinstall four #10-24 machine screws withlockwashers; torque screws to 2.3 - 3.4 N.m (20- 30 in lbs).16.Install exhaust diaphragm (3) and diaphragmwasher (2) to exhaust cover using Phillips headscrew and lockwashers.CTS-4079-CHAPTER IV- - Page 8
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