SERVICE MANUALThe service nylon tubing will be marked at regularintervals with name, number, type, size andmanufacturing code designations.This marking isintended to positively identify the tubing and preventsubstitution of inferior quality tubing.TRAILER BRAKE HOSE COUPLING AND DUMMYCOUPLINGHose couplings provide a convenient means forconnecting and disconnecting air lines between tractorsand trailers. When two couplings are joined, theirpacking rings are forced together under pressure to forman air tight seal.Dummy coupling is the term given to those couplingswhich are used to keep dirt or foreign matter out of theair lines when they are not being used. Dummy couplingsare either rigidly mounted to the truck or fastened by achain.TEST1.With hose couplings connected and brakesapplied, coat the hose couplings with soapsudsto check for leaks. No leaks allowed.2.Leakage results from worn, damaged, orimproperly installed packing rings.REPLACEMENT1.At least once a year or if leaking, the hosecoupling should be disassembled, cleaned andserviced.2.Remove old packing ring by prying out with ascrewdriver. Be sure packing ring groove isthoroughly cleaned.3.Install new packing ring by partially collapsing itwith the fingers, (Fig. 8 ) and entering one sideof flange in groove in coupling.4.Work the remaining part of the packing ring intoplace with a blunt nosed screwdriver or similartool (Fig. 9). Exposed face of packing ring will beflat and free of any bulges when properlyinstalled.TRAILER BRAKE HOSE ASSEMBLIES ANDCONNECTORSTrailer brake hose assembles are used for makingflexible connections between components on the truckwhich change positions in relation to each other or formaking flexible connections between the tractor andtrailer. Hose lines or couplings at the rear of tractor aremarked by tags identifying them as "SERVICE" or"EMERGENCY".Fig. 8 Installing Packing Ring In Hose Coupling1Packing Ring2Hose CouplingFig. 9 Using Screwdriver to Complete Packing RingInstallation1Blunt Nosed Screwdriver2Packing Ring3Hose CouplingTest1.If a line is suspected of being restricted, removeand blow air through it in both directions. Airpassage through hose must not be obstructed inany way.2.To check for leaks, apply the brakes and coathose and connections with soap suds. No leaksare permitted. Leakage at hose connectors isCTS-4079 - CHAPTER XII - Page 6
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