SERVICE MANUALFig. 48.Position hose socket in swivel nut andreassemble pipe adapter (if removed) to lockswivel nut on the fitting. Thread the fitting andswivel nut (with pipe adapter) assembly into thehose as shown in Fig. 5 leaving .793-1.59 mm(1/32 Inch to 1/16 inch) clearance between nutand socket so that the nut can swivel freely.Fig. 59.Repeat steps 5, 6, 7 and 8 on opposite end ofhose to install the remaining nut and fitting.10.Lubricate the threads of the hose assemblywhen connecting the lines (use light engine oilsparingly).11.When installing the new hose assembly on thevehicle be sure to check for possible leakageand correct any leaks if leaks are present.HOSE ASSEMBLY SPECIAL INSTRUCTIONSInstallation and routing of these hoses is just asimportant as special attention given to the installation ofthe ends. Common problems encountered withinstallation and routing which will result in short servicelife of these hoses are:1.High external temperatures will shorten the life ofa hose. Route hoses away from hot manifoldsand exhaust systems.2.Abrasion of hoses will cause outer surfaces towear and weaken the hose. When installingthese flexible hoses avoid contact orcrisscrossing, sharp surfaces and contact ofmoving parts (shift levers and pedals). Cliphoses in place to prevent vibration, abrasion;route hoses together and parallel If the hosecannot be clipped adequately, the hose must beequipped with a protective conduit (cover). If thehose being replaced has a protective conduit, besure to use a cover on new hose.3.Flexing of short hoses should not be allowed,since this will tend to wear the hoses at thefittings. If the hose must move, do not permit thehose to twist; keep the bend in the hose in thesame plane as the movement where the hose isconnected. Provide enough hose to permit anymovement which may be required. Avoid sharpbends or turns in the hoses,NYLON TUBINGIn past years nylon tubing of varying construction hasbeen used in such diverse applications as rear axle shiftcontrol lines, windshield wiper motor supply lines,transmission shift control lines and engine governorcontrol lines.With production of nylon tubing as a replacement forcertain copper tubing in chassis air brake systemapplications, a superior nylon tubing which is suitable forall of the above applications as well as air brakesystemapplications is now being provided for field service use.NYLON TUBING ASSEMBLY INSTRUCTIONSFor the most part nylon tubing in air brake systems isassembled much like copper tubing. The same fittings,sleeves and nuts used with copper tubing can be usedwith nylon tubing. Long or short tube nuts may be foundon chassis in service with nylon tubing (Fig. 6). Either nutmay be satisfactorily used on’ the nylon lines.If copper tubing is being substituted for nylontubing, the short tube nut must not be used.Either the short tube nut or the long tube nut maybe used satisfactorily with nylon tubing.A tube support or insert will be used in allapplications of the nylon tubing in air brake systems. Theinsert provides a stiff or rigid area for the sleeve to becrimped or compressed on the tubing and preventscollapsing the tubing when the nut is tightened. The partslisting notes that there are some sizes of tubing that areused only in accessory piping systems. In repairingaccessory piping systems tube sup-CTS-4079 - CHAPTER XII - Page 4
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