SERVICE MANUAL
Fig. 4 illustrates the tractor protection valve in
normally closed position for operating the tractor "bobtail"
(without trailer).
Rubber valve (8) is seated against check valve body
(6) by piston (10) closing off passage of air through valve
from tractor service ports (H and I) to trailer service port
(M). Cavity "B" is vented to exhaust through the Trailer
Emergency Control (not shown) located in cab dash
panel. The trailer service port (M) and cavity "A" are
vented to atmosphere.
After connecting the trailer and pushing the Trailer
Emergency Control valve knob "in," air pressure is
supplied from tractor system through cavity "B" (from
tractor emergency port "J" to trailer emergency port "L").
Air pressure above 276-345 kPa (40 to 50 psi) against
piston (10) causes it to move towards spring (12). Piston
bottoms out on exhaust disc (13) which is held securely
in place by snap ring (16). Service air passage from
tractor to trailer is open.
During
normal
service
brake
application,
the
controlled air supplied by the foot valve enters the
service ports marked foot valve no. 1 (primary) and foot
valve no. 2 (secondary). The air pressure moves valve
disc (3) against cover (2) closing off hand control port
(G). Air is allowed to enter cavity "A". The air pressure
moves valve (8) down to seat on piston (10) blocking off
cavity "C". Air then flows around the diaphragm effect of
seal (8) and out the trailer service port (M) to trailer
brakes. The air supplied by the hand control valve enters
the service port (G) marked "hand control". The air
pressure moves valve disc (3) (under cover (2)) against
the seat on check valve body (6) blocking the air
passage to the foot valve port no. 1 (H). The air flows
around valve disc (3) and enters cavity "D". The air
pressure pushes valve disc (3) (under cover (4)) against
cover (4) blocking the air passage to foot valve port no. 2
(I). The air pressure enters cavity "A" and continues the
same function as previously stated in service brake
application.
When the service brakes are released, the controlled
air supplied through and downstream of the tractor
protection valve acts to unseat valve (8) from exhaust
seat on piston (10). The exhaust air enters cavity "C" and
out exhaust port (K). Air upstream from tractor
protection valve is exhausted through foot valve or hand
control valve.
If service brake system pressure on the tractor drops
to 207-276 kPa (30 to 40 psi), spring force (12) moves
piston (10) towards inlet seat on check valve body (6)
and closes the tractor to trailer service port (M).
he automatic shut-off and bleed back feature functions
when the service brakes or hand control valve are
applied. When the Trailer Emergency dash control valve
is pulled out, pressure in cavity "B" will be reduced to "O"
kPa ("0" psi), trapping applied service brake pressure in
trailer service port (M). At this time, the trapped air will
bleed by one-way check disc (21) into cavity "B" which is
exhausted to atmosphere through trailer emergency
valve at instrument panel.
MAINTENANCE
Once each year or every 160,000 km (100),00t)
miles) remove, disassemble and clean all part4. All
rubber parts must be replaced.
SERVICE CHECKS
When the service checks of the tractor protection
valve are made on the vehicle, both the Leakage and
Performance
checks
will
be
accomplished
simultaneously.
To obtain access to the manifolded tractor protection
valve on some vehicles, removal of the floor panel
directly ahead of the drivers seat will be required.
Unless otherwise instructed, all disconnect points in
the following instructions will be made at the tractor
protection valve.
Leakage Test
1.
Disconnect hand control (G) and trailer service
air (M) lines, Trailer Emergency Control valve
pulled out (no air to Trailer Emergency).
2.
With 689-861 kPa (100-125 psi) in both primary
and secondary air systems, apply the brake
(foot) valve. Total leakage measured at hand
control port (G), trailer service port (M) and
exhaust port (K) should not exceed 82 cm3 (5
cu. in.) per minute or total of a 25 mm (1") soap
bubble in 12 seconds.
3.
Connect hand control valve line to tractor
protection valve and disconnect brake (foot)
valve lines (H and I).
4.
Apply
hand
control
valve.
Total
leakage
measured at foot valve ports (H and I), trailer
service port (M) and exhaust port must not
exceed 82 cm3 (5 cu. in.) per minute or a total of
a 25 mm (1") soap bubble in 12 seconds.
5.
Disconnect lines at hand control port (G) and
trailer emergency port (L).
6.
Install a pipe plug in trailer emergency port (L).
7.
With 689-861 kPa (100-125 psi) in both primary
and
secondary
air
systems,
push
trailer
emergency control "in". Leakage through valve
and at trailer service (M) and exhaust (K) ports
should not exceed 82 cm3 (5 cu.
CTS-4079 - CHAPTER XI - Page 7