SERVICE MANUALCONSTRUCTIONThe basic functions having been designated, let’slook at conventional universal joint and driveshaftconstruction.To transmit required loads, the driveshaft mustpossess high strength. Forged steel, or high strengthcast yokes are generally used to provide necessarystrength and the rigidity required to maintain bearingalignment under torque loads and during high speedoperation. Special high-strength tubing is used toprovide maximum torque carrying capacity at minimumpractical weight. This tubing must be securely welded toits end members, to provide the necessary torquecapacity.High quality anti-friction bearings are used towithstand required loads while oscillating at high speeds.These bearings on the journal cross carry very highloads for their size. The full complement, roller-type(needle) bearings are generally used because of theirhigh capacity in a limited space. Bearings areindividually sealed to provide retention of requiredlubricants as well as to prevent the entry of foreignmaterial. If lubricants become contaminated with wateror abrasive material, needle bearing life is seriouslyaffected.Abrasive material is a major problem where a vehicleoperates under conditions of extreme moisture and dirt.Off-highway installations are especially critical in thisrespect. Military trucks represent the extreme in thisdirection and were the first to show the shortcomings inthe conventional cork seals used in universal jointbearings. It was found that an improved seal wasrequired for this type of operation. Synthetic rubber-typeseals were developed for these installations. Theseseals have been in use for many years on militaryvehicles and are now used in most commercialinstallations. The improved sealing shows increased lifeand a less critical re-lubrication cycle.The sliding splines between slip joint and permanentjoint must support the driveshaft and be capable ofsliding under full torque loads. To provide adequatestrength and wear resistance, hardened and groundsplines are used. These splines are phosphate or nyloncoated to resist galling and to reduce sliding friction.CTS-4017 - Page 5PRINTED IN UNITED STATES OF AMERICA
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