SERVICE MANUAL
CYLINDER HEAD & VALVES
Section 3
SPECIFICATIONS CHART
300 Series Values
Dimension Title
Intake
Exhaust
Number of Valves per Cylinder
2
2
Valve Seat Runout in Cylinder
Head
0.05 mm - (0.002 in)
0.05 mm - (0.002 in)
Valve Face Runout
0.038 mm - (0.0015 in)
0.038 mm - (0.0015 in)
Valve Stem Diameter
9.444 mm = (0.3718 in)
9.444 mm = (0.3718 in)
9.462 mm (0.3725 in)
9.462 mm (0.3725 In)
Valve Face Angle
3000-3015'
45 00' - 45 15'
Valve Seat Insert Angle
3000-30 15'
45 00' - 45 15'
Valve Seat Width
1.91 mm = (0.075 in)
1.91 mm = (0.075 in)
2.26 mm (0.085 in)
2.26 mm (0.085 in)
Minimum Valve Face Margin
1.73 mm = (0.068 in)
1.14 mm = (0.045 in)
Valve Head Recession From
Face
0.00 mm = 0.000 in)
0.00 mm = (0.00 in)
of Cylinder Head
0.36 mm (0.014 in)
0.36 mm (0.014 in)
Valve Seat Insert Counterbore
45.14 mm = (1.777 in)*
38.91 mm = (1.532 in)
Diameter
45.16 mm (1.778 in)
38.94 mm (1.533 in)
Depth of Valve Seat Insert
11.18 mm = (0.440 in)
11.15 mm = (0.439 in)
Counterbore
11.23 mm (0.442 in)
11.20 mm (0.441 in)
Valve Guide Type
Replaceable
Replaceable
Valve Guide Length
69.85 mm = (2.750 in)
69.85 mm = (2.750 in)
Valve Guide I.D.
9.500 mm = (0.3740 in)
9.500 mm = (0.3740 in)
(Reamed After Assembly)
9.525 mm (0.3750 in)
9.525 mm (0.3750 in)
Valve Guide O.D
15.900 mm = (06260)
15.900 mm = (0.6260 in)
15.913 mm (0.6265 in)
15.913 mm (0.6265 in)
Maximum Allowable Stem
Clearance in Guide
0.15 mm = (0.006 in)
0.15 mm = (0.006 in)
Before Replacing
Valve Guide Bore Diameter
(Ream Through After
9.4107 mm = (0.3750 in)
9.4107 mm = (0.3750 in)
Assembly)
9.4996 mm (0.3740 in)
9.4996 mm (0.3740 in)
Valve Guide Interference Fit
0.0203 mm = (0.0008 in)
0.0203 mm = (0.0008 in)
Dimension
0.0660 mm (0.0026 in)
0.0660 mm (0.0026 in)
Valve Guide Height From
Cylinder
25.20 mm = (0.992 in)
32.31 mm = (1.272 in)
Head Surface
25.70 mm (1.012 in)
32.82 mm (1.292 in)
CGES-185-3
PRINTED IN UNITED STATES OF AMERICA
Page 7