SERVICE MANUAL
CONNECTING RODS, PISTONS, RINGS & SLEEVES
Section 5
The CYLINDER SLEEVES are the wet type. A flange at
the top of each cylinder sleeve fits into a counterbore in
the top of the crankcase and serves to position the
sleeve correctly.
The cylinder sleeve is sealed against the circulating
coolant at the upper flange by the cylinder head gasket
and at the lower parts by the "0" ring. Both sealing
forces must be handled with care to prevent damage.
SPECIFICATIONS
SPECIFICATIONS
DIMENSIONS
CONNECTING RODS:
Side Clearance on Crankshaft
All 300/400 Series .................................................................................................................0.18 mm (0.007 in.)
0.38 mm (0.015 in.)
Maximum Permissible Bearing Side Clearance on Crankshaft
All 300/400 Series .................................................................................................................0.46 mm (0.018 in.)
Bearing Running Clearance
All 300/400 Series .............................................................................................................0.046 mm (0.0018 in.)
0.103 mm (0.0051 in.)
Maximum Permissible Bearing Running Clearance (before reconditioning)
All 300/400 Series .................................................................................................................0.18 mm (0.007 in.)
Pin Bore Diameter (without bearing)
All 300/400 Series ...........................................................................................................43.777 mm (1.7235 in.)
43.828 mm (1.7255 in.)
Center to Center Distance Between Connecting Rod
Bearing and Piston Pin Bearing.
All 300/400 Series .............................................................................................................214.33 mm (8.438 in.)
214.43 mm (8.442 in.)
Crankshaft Rod Journal Bore
All 300/400 Series .............................................................................................................81.28 mm (3.0008 in.)
81.31 mm (3.0028 in.)
Crankshaft Rod Journal Bearing l.D. (Std.)
All 300/400 Series .............................................................................................................76.220 mm (3.008 in.)
76.271 mm (3.0028 in.)
Bearing Inside Diameter at Piston Pin End
(Bore or Hone After Assembly) .....................................................................................41.2902 mm (1.6256 in)
41.2953 mm (1.6258 in)
CGES-185-3
PRINTED IN UNITED STATES OF AMERICA
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