Monthly Inspection
In addition to routine inspections and
inspections after each use, as called
for
by
ANSI,
a
more
thorough
examination and testing procedure
must
be
performed
monthly
by
designated
personnel
to
check
cylinders, valves, connections, and
hoses for air-tightness. The operation
of the regulator valves must be tested
and the apparatus cleaned, sanitized,
and stored.
Check
the
cylinder
pressure
as
described in Step 1. If necessary,
replace the cylinder (Step 2). Also,
examine the facepiece and breathing
tube and dry the regulator as in Step 4.
8. Check Air-Tightness
Test for air leaks between the cylinder
and the regulator outlet by observing
changes in gauge pressure. First,
block the regulator outlet with your
hand or the rubber protective cover.
Then open both cylinder and main-line
regulator valves. Note the cylinder
pressure.
After observing the regulator pressure,
close the cylinder valve and watch the
regulator pressure gauge.
If the needle drops more than 100 psig
in 30 seconds, leaks are present. Do
not use the apparatus if It leaks. Close
the main-line valve to conserve the air
supply.
9. Check Audi-Larm Function
MSA recommends that the function of
the Audi-Larm warning device be
checked by observing the regulator
gauge pressure at which the alarm
rings. This test should be performed
with a minimum cylinder pressure of
1,200 psig.
First,
pressurize
the
system
by
opening the cylinder valve for a
moment, then close it. The alarm
should
ring,
indicating
it
has
automatically cocked. Place your
hand or the rubber protective cover
over the regulator outlet to block it
leak-tight. Open the main-line valve.
Slowly remove your hand or the rubber
protective cover from the regulator
outlet
and
observe
the
drop
in
pressure on the regulator gauge and
the point at which the Audi-Larm
begins to ring. The ringing should
begin at approximately 540 psig and
continue until the air in the system is
exhausted. If the Audi-Larm does not
function property, the apparatus must
be removed from service. Close the
main-line valve.
10. Check Diaphragm Function
Check that the cylinder and regulator
valves are closed and that the system
is not pressurized.
Gently Inhale through the regulator
outlet and hold your breath for about
10 seconds. If the negative pressure
is maintained, there is no leakage.
Gently exhale through the regulator
outlet for about 10 seconds. If the
positive pressure is maintained, there
is no leakage.
Do not use the apparatus If air flow
through the regulator Is detected in
either test. The regulator outlet should
be sanitized after testing.
11. Check Main-Line and By-Pass
Valves
Operation of the main-line valve and
bypass valve is tested by putting on
the device and operating it normally.
Venting of pressure relief valves, or
continuing flow of air through the
regulator when the user Is not inhaling,
Indicates the regulator needs to be
repaired. In addition, any unusual
sounds such as whistling, chattering,
clicking or rattling means that the
regulator should be further checked. if
any of these symptoms occur, the
apparatus must be removed from
service.
Clean and sanitize the apparatus (Step
5), inspect the entire unit (Step 6), and
record
information
on
the
MSA
inspection tag or checklist (Step 7).
Finally, the unit is stored ready for the
next use (Step 3).
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