ELECTRICAL/MECHANICAL CHARACTERISTICS
TESTING AND ADJUSTING
phase rotating armature is mounted on an extension of
the rotor shaft. Six rotating diodes mounted on the rear
fan convert this three-phase AC current to DC for
excitation of the main revolving field.
Voltage Regulation
The static voltage regulator is compact. It has only one
moving part - a hermetically sealed voltage build-up
relay which operates once each time the generator starts
up and shuts down. The relay is integral with the solid-
state epoxy encapsulated module.
The regulating system continually monitors generator
output voltage (as well as line current and operating
power factor) and corrects differences between the
preset voltage level and the actual voltage level.
Differences are sensed by the regulator which raises or
lowers the field excitation of the brushless exciter. In
turn, the brushless exciter raises or lowers generator
field excitation to maintain the desired preset voltage
level. This regulating and control system functions at
low voltage and current levels within the exciter field
circuit. Direct current output from the brushless exciter
is continuous. The resulting voltage and current
variations in the generator field are smooth. The result
is voltage regulation within ± 2% from no load to full load
with 3% speed droop. At isochronous speeds,
regulation is ± 1% from no load to full load. At steady
state conditions (no change in load on generator),
voltage level is maintained within ± 0.2% of preset
voltage level.
All
SR
4
Generators
use
"volts-per-hertz"
type
regulation, which provides the best possible response by
matching generator output to engine capability. This
type of regulation prevents engine stalling under heavy
load application (See engine data sheet 71.3). Over the
normal load range, the voltage gain control maintains a
nearly constant voltage even if the governed engine
speed droops as much as 5% on an 0.8 P.F. load.
Radio Noise Suppression
Although the voltage regulating and exciting system
generate a very minimum of radio frequency noise, the
SR 4 Generator does include noise suppression as
standard equipment. Radio frequency noise level of SR
4 Generators is well within commercially acceptable
limits.
Telephone Influence Factor (TIF)
Caterpillar SR 4 Generator performance falls well within
accepted standards for minimum telephone interference.
A factor of 250 to 350 is commercially acceptable, in
accordance with NEMA. All SR 4 Generators have a TIF
of less than 50.
Thermal Protection
A thermal protective circuit breaker is used in the exciter
field circuit in addition to a protective fuse. These two
devices provide protection against overheating due to
prolonged operation at low power factor loads. The
circuit breaker is resettable, and the fuse must be
replaced in event it opens.
These protection devices do not replace the normal load
line circuit breaker or line fuses and disconnect switch.
Manual Adjustments
There are three controls on the exciter panel:
Voltage Level - provides a minimum adjustment
of generator output voltage 5% above or below
the
standard
nameplate
voltage
on
all
generators, except the 50 Hertz 240-480 volt
generators which have an adjustment 10%
above and 5% below nameplate voltage.
Voltage Gain - an adjustment to compensate for
voltage drop caused by generator load and
governor speed droop. It is used to optimize
voltage regulation with either an isochronous or
speed droop governor.
Voltage Droop - Standard on all SR 4
Generators. This adjustment provides for equal
division of reactive KVA when two or more
generators are operated in parallel. It is set at
zero for single unit operation.
SERVICE INFORMATION
Complete service information on SR 4 Generators,
including detail of automatic start-stop systems in the
Package Generator Sets, is found in Service Department
Form No. REG01106-02, "SR 4 Generator Service
Manual."
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