OPERATING AND MAINTENANCEC.3
Preventive Maintenance
If a Perkins marine diesel engine is to give long and
trouble free service, it is imperative that it be maintained in
accordance with the following Periodical Attentions :
It is good engineering practice to check for water, fuel
and lubricating oil leaks and the tightness of nuts,
setscrews and hose clips at each servicing period.
It should be noted that the maintenance periods given are
on the assumption that the fuel and lubricating oils used are
to the specifications given in this workshop manual.
Daily or Every 8 hours
(whichever occurs first)
Check coolant level.
Check sump oil level.
Check gearbox oil level.
Check oil pressure.
Every 125 hours or 2 months
(whichever occurs first)
Clean air intake gauzes or screens.
Grease tachometer angle drive connections
(where nipple fitted).
Every 250 hours or 4 months
(whichever occurs first)
Drain and renew engine lubricating oil using an approved
oil see appendix.
Renew lubricating oil filter element or canister.
Check drive belt tension.
Clean water trap.
Lubricate dynamo rear bush (where fitted).
Every 500 hours or 12 months
(whichever occurs first)
Renew final fuel filter element.
Clean lift pump sediment chamber.
Drain and clean fuel tank.
Renew gearbox lubricating oil (Borg Warner).
Every 2,500 hours
Arrange for examination of proprietary equipment, i.e.,
Starter motor, dynamo, alternator, oil cooler, etc.
Service atomisers.
Check and adjust valve clearance (see Page E.8).
Note: Whilst a lubricating oil drain plug is fitted, it is not
normally possible to drain the oil in the Marine installation.
Instead, a sump draining connection is fitted, to which a
hand operated pump (supplied as an optional extra) can be
attached, for the purpose of pumping out the lubricating oil
when necessary.
The sump draining connection is situated on the
starboard side of the engine.
With 4.236 low-line engines, the sump drain pump is a
standard fitment.
POST-DELIVERY CHECKOVER
After a customer has taken delivery of his Perkins Marine
Diesel engine. it is advisable. in his own interest. that a
general checkover of the engine be carried out after the first
25/50 hours in service.
It is also recommended that the following procedure be
adopted where an engine has been laid up for a
considerable period before it is again put into service.
The checkover should comprise the following points :
1.
Drain lubricating oil sump and re-fill up to the full mark
on the dipstick with new clean oil (Do not overfill).
When the sump is drained and it is possible to gain
access to the sump strainer, it should be removed and
cleaned.
2.
Renew clement or canister of lubricating oil filter.
3.
Check external nuts for tightness.
4.
Warm up engine and then shut down : remove rocker
assembly. Retighten cylinder head nuts setscrews in
the correct sequence as given in Fig. E.11 and to the
correct torque as given on Page B.1. The correct
procedure for retightening of the cylinder head nuts,
setscrews is given on Page E.8. Replace rocker
assembly.
5.
Check and adjust valve clearances (0.012 in or 0,30
mm cold) see Page E.8.
6.
Check fuel pipes from tank to fuel injection pump for
leaks.
7.
Check for lubricating oil leaks, and rectify if necessary.
8.
Check cooling system for leaks and tighten