OPERATING AND MAINTENANCE—C.2The cold starting procedure is however the same, i.e.,Switch on by turning the starter switch in a clockwisedirection to the first position.Press the heater button for fifteen to twenty secondsand then, with the heater button still pressed, turn thestarter switch in a further clockwise direction to engagethe starter motor. As soon as the engine starts. releaseboth starter switch and heater button.Cold Starting AidThe cold start unit comprises a tubular valve bodycarried in a holder which screws into the inlet manifold,and surrounded by a heater coil, an extension of whichforms an igniter coil. The valve body houses a needle,the stem of which holds a ball valve in position againstits seating.The whole is surrounded by an open perforated shield.Fuel oil from the container enters through an adaptor.When the unit is cold, the ball valve is held closed. Onswitching on the coil, the valve body is heated andexpands. opening the ball valve and permitting the entryof fuel. The fuel is vaporized be the heat of the valvebody and when the engine is cranked and air is drawninto the manifold, the vapor is ignited by the coilextension and continue to burn, thus heating the inlet air.When the coil is switched off, the flow of air in themanifold cools the valve body rapidly and the valvecloses.The cold start aid is a sealed unit and cannot bedismantled. If the unit ceases to function, it must berenewed.To Stop the EngineA spring loaded stop control i. located near the enginecontrols and functions by cutting off the fuel at the fuelinjection pump.To operate, pull (he knob and hold in this position untilthe engine ceases to rotate. Ensure that the controlreturns to the run position, otherwise difficulty may beexperienced in restarting the engine Some engines, mayhave an electric solenoid stop control on the fuelinjection pump operated by a switch on the control panelTurn start switch to the “O” position.Things to NoteAlways be sure that the starter pinion has stoppedrevolving before re-engaging the starter, otherwise thering or pinion may be damaged.Ensure that the electrical connection to the coldstarting aid is correctly made.Always ensure that, if a reservoir is used to feed fuel tothe starting aid, it is fully primed and is not leaking. Onlater engines, the starting aid fuel feed is taken directlyfrom the fuel filter.In the event of difficult starting, check that fuel isreaching the cold starting aid in the induction manifold byunscrewing the inlet fuel connection.If fuel is reaching it satisfactorily, then it may be thatthe cold starting aid itself is not working correctly. Thiscan be checked by removing the air cleaner andwatching the cold starting aid whilst the equipment isused. When the starting switch is turned to the "heat"position, the element should become red hot, and onengagement of the starter motor, it should burst intoflame.4.236 Marine engines are fitted with efficient coldstarting equipment and no responsibility can beaccepted for any damage caused by unauthorizedstarting aids.To present thermostart damage, it is essential that thethermostart is not operated DRY. After any operationwhich allows fuel to drain from the thermostart feed pipe,the pipe must be disconnected at the thermostart and allair bled from the pipe before the thermostart is operated.Where a thermostart starting aid has to be replaced,care must be taken not to exceed the torque figurequoted on Page B.1. Excessive torque loading cancrack the insulator adaptor causing an electrical shortand hard starting characteristics.Running-in ProcedureIt is not necessary to gradually run-in a new or factoryrebuilt engine and any prolonged light load running canin fact prove harmful to the bedding in of piston rings andliners.Full load can be applied on a new or factory rebuiltengine as soon as the engine is used, provided that theengine coolant is first allowed to reach atemperature of at least 140° F (60° C).
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