ELECTRICAL EQUIPMENTQ.14
The commutator should be clean, entirely free from oil
or dirt. Any trace of such should be removed by
pressing a clean dry fluffless cloth against it, while
armature is hand rotated.
If the commutator is dirty or discolored, tilt the brushes
and wrap a strip of fine glass or carborundum paper (not
emery cloth) round the commutator, with the abrasive
side inwards. Rotate the armature by hand until the
surface is even. Clean with a petrol moistened cloth.
If repair is necessary to the commutator or switch gear
etc., the starter must be dismantled. This should be
done only in accordance with the method given.
DISMANTLING THE STARTER
(Figs. Q.9 and Q.10 refer).
Remove the starter from the engine, and proceed as
follows:-
1.
Unscrew the shaft lock-nut (1) (L.H. thread on
clockwise rotation machine), remove pinion stop
(2), shim washers (3) and return spring (4).
2.
Remove the two cover screws (55) from the
drive-end shield and unscrew the exposed field
coil terminal screws (54) and (58).
3.
Remove the commutator end cover-band (26).
4.
Unscrew the brush-lead screws, ease off brush
springs and lift brushes from the holders. Note
that removing the brush screws also frees the
field coil and interconnector leads.
5.
Remove the spring-clip (29) and take off the end
cap (34).
6.
Remove the circlip (31), thrust washer (30),
shim-washers (35), steel ball (32) and spring
(36).
7.
Unscrew and withdraw the two throughbolts (37)
from the commutator end-shield (27).
8.
Remove the commutator end-shield, and take
off the shaft-shims (28).
9.
The yoke (22), pole-pieces (23) and field coils
(24) can now be removed as one assembly,
leaving the armature completely exposed.
10.
Unscrew the eight pole-shoe fixing screws (21)
and take out the pole-pieces, and fieldcoils,
taking care not to damage the leatheroid (25),
inserted between the coils and yoke.
DISMANTLING THE OPERATING MECHANISM
1.
Holding the pinion (6) and drive-end shield (8)
rigid, release the ball lock and withdraw the shaft
from the pinion sleeve (44), by rotating the
armature
in
an
anti-clockwise
direction
(clockwise on L.H. rotation machines).
Note
This may require a little more than
the
normal
force,
because
of
probable burring resulting from the
action of the ball lock. Withdrawal of
the shaft causes the four steel balls
(16) to fall through to the inside of the
pinion sleeve, and these should now
be recovered.
2.
Using circlip pliers, remove the circlip (20) from
the pinion sleeve-end.
3.
Remove the trip-collar (19) and ball locking
collar spring (18). Slide off the locking collar
(17).
4.
Withdraw the pinion (6).
5.
Remove the two screws (51) from the main
terminal connecting link (48). Loosen the main
terminal (47) and remove the link.
6.
Remove the resistance lead (52) from the
moving contact plate.
7.
Remove the two screws (57) holding the trip-
gear and remove by threading the trigger (40)
through the slot in the moving contact plate.
8.
Remove the two screws (50) holding the stop
plate and remove the plunger assembly (11).