Voltage Balance between PhasesThe voltages between the three phases, and each phase to neutral, should be balanced, and if an unbalance is shownon any phase of more than 1%, this indicates that a fault exists in the main stator windings. This test should be carriedout with all of the customer's external connections removed to eliminate the possibility of external shorts between themachine and the main isolator. Further tests can be made on the resistance values of the stator windings(see Winding Resistance Chart, at the end of this section).Voltage Balanced but Reading Low when Separately ExcitedThis indicates that a fault exists in either the main rotating rectifier assembly, or one of the excitation windings i.e. themain rotor and/or the exciter stator and rotor. First check that the d.c. separate excitation supply is not lower than12 volts, and that the speed is correctRectifier DiodesThe diodes on the main rectifier assembly can be checked with a multimeter. The flexible leads connected to eachdiode should be disconnected at the terminal end, and the forward and reverse resistance checked. A healthy diode willindicate a very high resistance (infinity) in the reverse direction, and a low resistance in the forward direction. A faultydiode will give a full deflection reading in both directions with the test meter on the 10,000 ohms scale, or an infinityreading in both directions.Replacement of Faulty Diodes (See Fig. 11).The rectifier assembly is split into two plates, the positive and negative, and the main rotor is connected across theseplates. Each plate carries 3 diodes, the negative plate carrying negative based diodes, and the positive plate carriespositive based diodes. Care must be taken to ensure that the correct polarity diodes are fitted to each respective plate.When fitting the diodes to the plates they must be tight enough to ensure a good mechanical and electrical contact, butshould not be overtightened. The recommended torque tightening is 2.03 - 4.74 Nm.Surge SuppressorThis is a protection device which prevents high transient voltages from damaging the main rectifier diodes. Allmachines are fitted with a single surge suppressor connected across the +ve & -ve rectifier plates. The resistance ofthis device varies considerably, depending upon the meter used to check it. As a general guide, the forward resistanceshould be in excess of 500 ohms. The reverse resistance should be considerably higher i.e. above 10 k ohms. A faultysurge suppressor will be either open circuit or short circuit in both directions.Main Excitation WindingsIf after establishing and correcting any fault on the rectifier assembly the output is still low when separately excited, thenthe main rotor, exciter stator and exciter rotor winding resistances should be checked (see Resistance Charts), as thefault must be in one of these windings. The exciter stator resistance is measured across leads X and XX . The exciterrotor and main rotor resistances, can be obtained from the connections to the main rectifier assembly The exciter rotoris connected to six studs which also carry the diode lead terminals. The main rotor winding is connected across the tworectifier plates. The respective leads must be disconnected before taking the readings.A.V.R. Supply Leads from Main StatorThe final test which can be made in the separately excited condition is to ensure that the supply from the main stator tothe A.V.R. is correct. The voltages at the A.V.R. leads are derived from the main stator winding and the levels can bedetermined by checking the connections and referring to the wiring diagram.SECTION B THE ELECTRONIC CONTROL SYSTEMA.V.R.Should the previous tests prove successful, any faults can now be assumed to be within the voltage control system andits respective wiring. This system can be affected by bad connections, therefore, the wiring between the auxiliaryterminals and the A.V.R. push-on terminals should be carefully examined for broken, loose or corroded connections.The sensing circuit leads have been covered in a previous section.AccessoriesForming an integral part of the electronic circuitry there may be fitted one or more electrical accessory. These itemsmust also be checked for loose, broken or corroded connections, and their resistance values checked. See Section 6 -Accessories.10
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