TROUBLESHOOTINGTESTING AND ADJUSTINGA circuit continuity tester, similar to the 8S4627 (circuitcontinuity tester) can be used for checking lowresistance continuity. This tool can also be used tocheck rectifiers and controlled rectifiers. It uses a 3-voltbattery source. This is all that is needed to activate thegate of a controlled rectifier.A Kelvin or Wheatstone bridge can be used tomeasure the resistance of the revolving field and statorwinding of the generator or the exciter armature.A 500 to 1000 volts megohmeter is needed tomeasure the insulation resistance of the generatorstator, revolving field, exciter armature, and exciter field.A DC ammeter with the correct current shunt is usedto measure the current of the exiter field.A clamp-on volt-ammeter with a 0 to 600 volts and 0 to600 amperes scales is used to measure line voltage andline current. Some generators are rated higher than 600amperes, but these units are normally connected withtwo or more conductors in parallel per phase. Tomeasure line current for these generators, measure thecurrent in each conductor per phase and add thecurrents together.NOTE: See WARNING below, if generator israted over 600 volts.A direct-reading tachometer is used to measure rpm.When exact frequency control is needed, a directcomparison can be made with outside line power.On generators with higher than 600volts rating do hot use direct-readingtest equipment to measure linevoltage or line current, (even thoughthe instrument has higher voltagecapacity). Voltage and currenttransformers with a high voltagerating must be used. On powercircuits higher than 600 volts, direct-reading meters CAN have failure ofinsulation.Where the same adjustments are necessary on two ormore units, (as in parallel operation) use the sameinstrument for measuring all voltages.In many of the following resistance test procedures,the ohmmeter connecting polarity (positive or negative)is given for testing the respective component.NOTE: The identification of lead polarity onohmmeter instruments is not necessarily thesame.POLARITY CHECK OF OHMMETER TERMINAL1. Selector switch. 2. Selector switch. 3. Mark toshow polarity of ohmmeter cables.Volt-ohm-milliameter cable polarity must be known.The red, positive “+”, color on the cable of an ohmmetercan be either positive (+) or negative (-) andidentification of each cable is needed.A second volt-ohm-milliameter (multimeter) can beused with the test ohmmeter to find the correct polarity ofthe connecting cables.Turn one instrument selector switch (1) to DC volts,and turn the test ohmmeter selector switch (2) to ohms(RX1). Connect the cables of both instruments togetheruntil both instruments have a meter indication at thesame time. (Change the cables if necessary).The red, positive “+”, lead from the instrument withselector switch (1) on DC volts is connected to thepositive lead of the test ohmmeter. Put a mark on theohmmeter to show the polarity of the ohmmeter cables(3). the correct positive and negative identification of thecables has been made.On the digital multimeter, the above procedure is notnecessary. Polarity is indicated on the readout.For further information on using the digital multimeter,see Special Instruction, Form SEHS7734.53
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