AIR COMPRESSOR - MIDLAND BRAKE MODELS EL-1300, EL-16005.Turn compressor assembly over and positionconnecting rod on crankshaft journal makingsure that the inserts are in place. Install capsand inserts matching arrows on bearing cap androd as shown in Figures 11 and 12.Tighten connecting rod bolts according to listingIn TORQUE CHART in this Section. Use a 12point 5/16 in. socket on connecting rod bolts.Figure 11 - Piston and Connecting Rod AssemblyFigure 12 - Connection6.Install the second connecting rod assembly inthe same manner.CYLINDER HEADNOTE - Refer to Figure 5 during the following procedures:1.Turn cylinder head upside down and insert newwashers (Item 12), exhaust valve springs (Item9), exhaust valves (Item 10), and exhaust valveseats (Item 11). Tighten exhaust valve seats totorque valve specified in TORQUE CHART Inthis Section.2.With head still positioned upside down, Insertnew washers (Item 12), inlet valve seats (Item16), inlet valves (Item 13), inlet valve springs(Item 15) and inlet cages (Item 14). Inlet valvesand springs must be centered to insure the valveis not tightened between inlet valve seat andcage. Tighten valve cage to specified torquevalve using valve cage tool SE-2613 as shown inFigure 6. Refer to TORQUE CHART in thisSection.UNLOADER1.Install new O-ring seals between flanges onunloader pins. (Refer to Figure 4.)2.Form a 14mm (9/16 in.) ball of lubricant aroundO-ring seal. Use a silicone lubricant which isintended for dynamic lubrication between oilresistant rubber seals and metal parts, meetingMIL-L-4343A requirements. Dow-CorningCorporation #33 medium weight grease issuggested. (For optional lubricant refer toBRAKES-AIR, COMPONENTS, GeneralLubrication Specifications, Item 3.3.Position unloader assemblies and springs inbores of cylinder head.4.Place unloader gasket on unloader cover.Assemble these two items as a unit compressingthe unloader springs and hold until the unloadercover bolts and lockwashers or hardened plainwashers are installed.5.Tighten unloader cover bolts to about 1.1 N-m(10 lb-in) torque.IMPORTANT - Unloader cover bolts should betightened to torque valve aftercylinder head bolts have beentightened to second step torquevalve.CYLINDER HEAD TO CYLINDER BLOCKPosition new cylinder head gasket on cylinder block.With gasket aligned, position cylinder head on block.Insert the longest head Volt through the unloader covercenter hole; the other five head bolts through theremaining holes. Tighten head bolts in the sequencenoted in Figure 13. This is a two step process: first,tighten to the first torque valve noted in TORQUECHART; second, retighten to second valve noted inTORQUE CHART.Tighten unloader cover bolts to torque valve listed inTORQUE CHART in this Section.CTS-4077YPage 11
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