SERVICE MANUALFig. 7 Cross Section of Pressure Limiting Valve1Piston5 Piston "O" Ring2Valve Guide Wire6 Exhaust Vent3Inlet Valve Spring7 Pressure Regulating4Inlet & ExhaustSpringValveIf pressure in the delivery line exceeds the pressuresetting of the pressure limiting valve, the force exerted bythe air pressure below the piston will be greater than thespring force above the piston. The piston will move upfrom the exhaust valve, permitting air to pass by theexhaust valve, through the hollow piston and valve guideand escape through the slot in the adjusting cap. Whenthe force of the spring above the piston overcomes thatof the air pressure below the piston, the exhaust valve isseated, and the pressure in the delivery line is the sameas the setting of the pressure reducing valve.MAINTENANCEEvery 6 months or 80,000 km (50,000 miles). Connect atest gauge to the delivery line and observe at whatpressure the inlet valves closes, which is the deliverypressure. If the pressure delivered by the pressurereducing valve varies more than plus or minus 35 kPa (5psi) from the pressure setting of the pressure reducingvalve, the valve should be adjusted. The lock nut shouldbe tightened after each adjustment and lockwire sealreplaced if used. Every year or every 160,000 km(100,000 miles) perform the SERVICE CHECKS.SERVICE CHECKSOperating CheckConnect an accurate test gauge to the delivery line andobserve what pressure the inlet valve opens which is thedelivery pressure. If delivery pressure varies more than35 kPa (5 psi), adjust the valve to the specified setting.To raise the delivery pressure the adjusting cap shouldbe turned clockwise. Tighten locknut after eachadjustment and replace lockwire and seal if used.Leakage CheckNo leakage is permitted at the exhaust vent in the slot ofthe adjusting cap when making the operating check.Leakage at this point would indicate a leaking piston O-ring or a leaking exhaust valve seat.If the pressure limiting valve does not function asdescribed or leakage is excessive, it is recommendedthat it be replaced.REMOVEApply parking brakes or block wheels to prevent vehiclefrom moving.Drain service and isolated reservoirs.Disconnect air lines from the pressure reducing valve.Loosen valve mounting bolts and remove.REINSTALLCheck and clean air lines to valve.Mount valve securely with bolts and lockwashers.Reconnect lines to the valve.Disassembly and reassemble of Pressure Limiting Valveis not recommended as it is serviced as a completeassembly.CTS-4079 - CHAPTER IIIPRINTED IN UNITED STATES OF AMERICAPage 7
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business