SERVICE MANUAL7.Install lock nut (11), yoke (14), pin (13) andcotter pins (12).8.Assemble yoke and lock nut to push rod.TestTo check for leaks, coat brake chamber around clampwith soapsuds and apply air pressure to port inpressure plate (4). No leakage allowed.Preventive MaintenanceEvery month, or every 6,000 km (4,000 miles), brakechamber push rod travel should be checked. Push rodtravel should be kept at a minimum without brakesdragging. Excessive travel of brake chamber push rodshortens the life of the diaphragm. Over travel alsoslows braking response.Once each year, or every 160,000 (100,000 miles),brake chamber should be disassembled and cleaned.New diaphragms must be installed. Be sure to usecorrect diaphragm return springs when reassemblingchamber or uneven braking may result.AdjustmentAfter brake chamber is installed, the brakes must beadjusted and checks made to be sure linkage does notbind. Adjustment of push rod length may beaccomplished by altering the location of yoke. Withbrakes applied, the angle formed by the push rod andslack adjuster must be 90 degrees and all slackadjusters should be set at the same angle.With brakes applied, after being adjusted, this angleshould still be no greater than 90 degrees. In otherwords, slack adjuster should not go "over center" whenbrakes are applied (Fig. 2).SLACK ADJUSTERSSlack adjusters provide a method of adjusting brakes tocompensate for brake lining wear and also serve as alever during braking operation (Fig. 24).Slack adjusters were designed to conform to thedevelopment of heavy duty, two-shoe foundation brakes.During brake operation, the entire slack adjusterrotates bodily with camshaft. When adjusting brakes,the worm moves the gear so as to change position oflever arms in relation to brake camshaft.Information pertaining to automatic slack adjusters willbe found elsewhere in theBRAKE section of the Service Manual.Remove1.Remove cotter key and clevis pin from slackadjuster and push rod clevisFig. 24 Section View of Slack Adjuster2.Remove snap ring from camshaft.3.Slide slack adjuster from end of brake camshaft.InstallSlack adjuster installation is the reverse procedure ofremoval.Be sure that the spacer washers are installed to providea maximum end play of 1.59 mm (.062") with retainingring installed.Two variations of snap ring grooves will be found;namely a 1.5875 mm (1/16") and 3.1750 (1/8"). Thecorrect thickness of the retaining ring must be usedwhen installing the slack adjuster.CTS-4080W - Page 17
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