III. AXLE ADJUSTMENTA.GeneralAdjustments may be necessary after anaccident, in response to and to correct steeringproblems, tire wear problems or as a part of thereassembly process after a thorough inspection.B.Wheel Bearing Adjustment1.Raise the front of the vehicle with a jack andsecure vehicle with jackstands of suitablecapacity.2.Remove front wheels from vehicle.3.Remove the brake drum. (Disc style wheelsonly.)4.With the end turned to full steering lock removethe bolt and washer retaining the outer driveyoke. (See fig. 14).5.Remove the nuts from the outer axle shaft drivestuds.6.The flange should be loose enough to remove byhand. If not, use suitable bolts in the extractorholes to remove the outer axle shaft. (See fig.15)Note: If oil is used for wheel bearing lubrication, careshould be exercised to protect brake linings, etc.7.Remove the wheel bearing lock nut (See fig. 4)and lockwasher from spindle. Loosen wheelbearing adjustment nut.8.Tighten wheel bearing adjusting nut while turningthe hub, back off 1/2 turn and then tighten to 50ft. lbs. torque. (See fig. 4) Back off 1/4 turn.Install the wheel bearing lockwasher with tang inthe spindle keyway and one side or the othertoward the bearing locknut in such a way as to fitover the dowel.Install the outer locknut and torque tospecification. With the locknut properlytightened, end play should be between .001 and.010 and the wheel hub should rotate freely.Fig. 49.Apply a bead of liquid sealant to outer axle shaftflange. See Service Bulletin 738 407, Page 22.10.Insert the outer axle shaft into the spindle bore,rotate and align the shaft splines with the outerdrive yoke splines, rotate the shaft and yoke toalign the shaft flange with the drive studs.Back up drive yoke with suitable weight.Tap axle shaft flange end to drive the shaft intothe drive yoke. Assemble the drive yokeretaining washer with a new sealing washer, andthe bolt to the end of the axle shaft. See fig. 39,page 19. Tighten to specified torque.11.Push axially on the outer drive yoke and checkfor positive clearance under the axle shaft forflange. The clearance should be at least.015inch. (See fig. 40, page 19).12.Install axle shaft drive stud nuts. Tighten toSpecified torque.13.If wheel bearings are oil lubricated, refer toSection II, A to refill.C.Kingpin Adjustment1.The front of the vehicle should be raised andproperly supported. Front wheels should be offthe axle.2.The lower kingpin jam nut should be loose orloosened and the lower kingpin ball stud backeddown all the way.3.Raise the wheel hub, spindle yoke and kingpinbracket assemblies with a hydraulic jack locatedunder the drum. On units with an upper kingpinadjusting screw projecting through the upperkingpin cap or steering arm, adjust the screw toraise the aforementioned parts. Raise unit untilthe upward movement is resisted by the bottomof the upper kingpin bearing coming into contactwith the lower spherical surface of the upperkingpin ball stud.4.Put a stack of feeler gauges between the lowerkingpin bracket and the suspension yoke. Thefeeler gauges should fill the gap snugly.5.Turn the lower kingpin ball stud upward until thestack of feeler gauges loosen (See fig. 5).6.Back off the lower kingpin ball stud one quarterturn (900).7.Tighten the jam nut to the correct torque whilerestraining the lower kingpin ball stud fromturning. On units with an upper kingpin adjustingscrew, back off the screw 1/4 turn. Restrainscrew while tightening locknut.5-
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business