SERVICE MANUALTo adjust headlight aim, turn adjusting screws asrequired to position headlight beam pattern as shownunder HEADLIGHT AIMING. Adjustments can be madewithout removing headlight bezels.SEALED BEAM UNIT REPLACEMENT1.Remove four (4) retaining screws (Figure 3) andremove headlight bezel.Fig. 3 Removing Headlight Bezel2.Remove three (3) retaining screws and removesealed beam unit retaining ring (Figure 4).Fig. 4 Removing Sealed Beam Unit Retaining Ring3.Pull sealed beam unit from headlight assembly.Disconnect three-way wiring connector from rear ofsealed beam unit (Figure 5) and remove sealed beamunit.Fig. 5 Removing Sealed Beam Unit4.Connect three-way wiring connector to newsealed beam unit.5.Position sealed beam unit in mounting ring.Install retaining ring and secure with screws.6.Install headlight bezel and secure with screws.CAUTIONDONOTovertighten bezel retaining screws.Overtightening could cause damage (stripping) ofthreads in hood7.Check light operation.HEADLIGHT ASSEMBLY REPLACEMENT1.Remove four (4) retaining screws and removeheadlight bezel (Figure 3).2.Disconnect headlight retaining spring fromheadlight assembly (Figure 6).3.Disengage headlight assembly from adjustmentscrews. DO NOT turn adjustment screws.CTS - 4088 Page 4
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
