SERVICE MANUAL
To adjust headlight aim, turn adjusting screws as
required to position headlight beam pattern as shown
under HEADLIGHT AIMING. Adjustments can be made
without removing headlight bezels.
SEALED BEAM UNIT REPLACEMENT
1.
Remove four (4) retaining screws (Figure 3) and
remove headlight bezel.
Fig. 3 Removing Headlight Bezel
2.
Remove three (3) retaining screws and remove
sealed beam unit retaining ring (Figure 4).
Fig. 4 Removing Sealed Beam Unit Retaining Ring
3.
Pull sealed beam unit from headlight assembly.
Disconnect three-way wiring connector from rear of
sealed beam unit (Figure 5) and remove sealed beam
unit.
Fig. 5 Removing Sealed Beam Unit
4.
Connect three-way wiring connector to new
sealed beam unit.
5.
Position sealed beam unit in mounting ring.
Install retaining ring and secure with screws.
6.
Install headlight bezel and secure with screws.
CAUTION
DO
NOT
overtighten
bezel
retaining
screws.
Overtightening could cause damage (stripping) of
threads in hood
7.
Check light operation.
HEADLIGHT ASSEMBLY REPLACEMENT
1.
Remove four (4) retaining screws and remove
headlight bezel (Figure 3).
2.
Disconnect
headlight
retaining
spring
from
headlight assembly (Figure 6).
3.
Disengage headlight assembly from adjustment
screws. DO NOT turn adjustment screws.
CTS - 4088 Page 4
