SERVICE MANUAL
8.
If necessary, position sealed beam unit in
headlight
mounting
ring
and
secure
with
retaining ring and screws.
9.
Connect three-way wiring connector to rear of
sealed beam unit.
10.
Engage mounting slots in headlight mounting
ring into collar grooves of adjustment screws.
Connect headlight retaining spring to headlight
mounting ring.
11.
Install headlight bezel and secure with screws.
CAUTION
DO
NOT
overtighten
bezel
retaining
screws.
Overtightening could cause damage (stripping) of
threads in hood (fender).
12. Check light operation.
13. Check headlight aim. (See HEADLIGHT AIMING).
FRONT TURN SIGNAL/MARKER LIGHTS
BULB REPLACEMENT
Procedure applies to either turn signal or side
marker bulbs. Refer to Figure 9.
1.
Remove lens mounting screws and remove lens.
2.
Press bulb inward and turn counterclockwise to
remove bulb from socket.
3.
Inspect bulb socket. If rusty or corroded, replace
place light assembly. Inspect lens gasket and
replace if damaged.
4.
Insert new bulb in socket, press inward and turn
clockwise to lock in place.
5.
Position lens and gasket on light body and install
lens mounting screws.
6.
Check light operation.
Fig. 9 Front Turn Signal/Marker Light
1. Light Assembly
2. Bulb (Turn Signal)
3. Bulb (Marker)
LIGHT ASSEMBLY REPLACEMENT
1.
Disconnect wiring cable from base of light
assembly.
2.
Remove nuts, washers and wiring cable clip
(where
used)
from
light
mounting
studs.
Remove nuts and washers from light guard
mounting bolts (if equipped).
3.
Remove light assembly (and light guard) from
fender.
4.
Inspect light mounting pad and replace if
damaged or deteriorated.
5.
Position mounting pad, light assembly (and light
guard) on fender.
6.
Install washers and nuts (and cable clip, where
used) on light mounting studs. Install light guard
mounting bolts, washers and nuts (if equipped).
7.
Plug wiring cable connector into light assembly.
8.
Tighten light (and light guard) mounting nuts.
9.
Check light operation.
CLEARANCE AND IDENTIFICATION
LIGHTS (CAB)
BULB OR LIGHT ASSEMBLY REPLACEMENT
(Refer to Figure 10).
1.
Remove light mounting screws. Remove trim
bezel and seal (where used).
2.
Pry light assembly from mounting recess in cab.
3.
Turn
bulb
socket
about
one-eighth
turn
counterclockwise and remove socket (with bulb)
from light assembly.
Fig. 10 Clearance Light
1. Light Assembly
2. Bulb
3. Socket
CTS - 4088 Page 6