SERVICE MANUAL8.If necessary, position sealed beam unit inheadlight mounting ring and secure withretaining ring and screws.9.Connect three-way wiring connector to rear ofsealed beam unit.10.Engage mounting slots in headlight mountingring into collar grooves of adjustment screws.Connect headlight retaining spring to headlightmounting ring.11.Install headlight bezel and secure with screws.CAUTIONDONOTovertighten bezel retaining screws.Overtightening could cause damage (stripping) ofthreads in hood (fender).12. Check light operation.13. Check headlight aim. (See HEADLIGHT AIMING).FRONT TURN SIGNAL/MARKER LIGHTSBULB REPLACEMENTProcedure applies to either turn signal or sidemarker bulbs. Refer to Figure 9.1.Remove lens mounting screws and remove lens.2.Press bulb inward and turn counterclockwise toremove bulb from socket.3.Inspect bulb socket. If rusty or corroded, replaceplace light assembly. Inspect lens gasket andreplace if damaged.4.Insert new bulb in socket, press inward and turnclockwise to lock in place.5.Position lens and gasket on light body and installlens mounting screws.6.Check light operation.Fig. 9 Front Turn Signal/Marker Light1. Light Assembly2. Bulb (Turn Signal)3. Bulb (Marker)LIGHT ASSEMBLY REPLACEMENT1.Disconnect wiring cable from base of lightassembly.2.Remove nuts, washers and wiring cable clip(where used) from light mounting studs.Remove nuts and washers from light guardmounting bolts (if equipped).3.Remove light assembly (and light guard) fromfender.4.Inspect light mounting pad and replace ifdamaged or deteriorated.5.Position mounting pad, light assembly (and lightguard) on fender.6.Install washers and nuts (and cable clip, whereused) on light mounting studs. Install light guardmounting bolts, washers and nuts (if equipped).7.Plug wiring cable connector into light assembly.8.Tighten light (and light guard) mounting nuts.9.Check light operation.CLEARANCE AND IDENTIFICATIONLIGHTS (CAB)BULB OR LIGHT ASSEMBLY REPLACEMENT(Refer to Figure 10).1.Remove light mounting screws. Remove trimbezel and seal (where used).2.Pry light assembly from mounting recess in cab.3.Turn bulb socket about one-eighth turncounterclockwise and remove socket (with bulb)from light assembly.Fig. 10 Clearance Light1. Light Assembly2. Bulb3. SocketCTS - 4088 Page 6
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business