SERVICE MANUAL
LIGHT ASSEMBLY REPLACEMENT
1.
If necessary, clean dirt from threads of light
assembly mounting studs.
2.
Remove nuts and washers (3 each) securing
light assembly to mounting bracket.
3.
Remove mounting screws (4) securing terminal
cover to light assembly.
4.
Disconnect wiring harness connector from light
assembly.
5.
Inspect and clean wiring harness connector
terminals. If terminals are badly corroded or
damaged, replace connector.
6.
To retard corrosion, coat terminals of new lamp
assembly and wiring harness with grease.
7.
Connect wiring harness terminal connector to
light assembly.
8.
Install terminal cover on light assembly and
secure with mounting screws.
9.
Position light assembly on mounting bracket and
secure with lock washers and nuts.
10.
Check light operation.
INSTRUMENT PANEL CONTROL LIGHT
(Located above headlight switch)
If bulb fails, it will be necessary to replace the
light assembly as follows:
1.
Remove nine (9) screws and remove instrument
panel top cover.
2.
If necessary pull light wiring up through hole in
top of instrument panel to expose wiring
connector.
3.
Disconnect light assembly wiring connector from
wiring harness connector (Figure 17).
4.
Disengage slot of light assembly from lens to
remove light assembly (Figure 17).
Do not lose lens which can fall out of instrument
panel when light is removed.
5.
Discard old light assembly.
6.
Hold lens into hole in instrument panel and snap
new light assembly over lens to retain lens and
light assembly.
Fig. 17 Instrument Panel Control Light
1
Light Assembly
2
Lens
7.
Connect light assembly wiring connector to
wiring harness connector.
8.
Check light operation.
9.
Install instrument panel top cover and retaining
screws.
ASHTRAY LIGHT
If bulb fails, it will be necessary to replace the
light assembly as follows:
1.
Remove ashtray from ashtray housing.
2.
Remove mounting screws* from cluster panel
holding ashtray (plus radio and auxiliary gauges,
where equipped).
* 6 without radio; 8 with radio. On 2200
series vehicles, 8 without radio, 10 with
radio.
3.
Tip panel outward to gain access to ashtray light
(Figure 18).
4.
Disconnect light assembly wiring connector from
wiring harness connector.
5.
Disengage slot of light assembly from lens to
remove light assembly.
Do not lose lens which can fall out of ashtray
housing when light is removed.
For light assembly and lens relationship, see
Figure 17.
CTS - 4088 Page 10