EQUALIZING BEAM SUSPENSION (HENDRICKSON)Tube Type Beam End Mounting, RS 500 and RT 500only, Figure 5a.Apply a light coat of IH-251H-EP multi-purposegrease to outer diameter of end tubes.b.Align the beam end bushings with hangerbrackets and insert end tubes. Center tubes inbushings so that ends of tubes are equidistantfrom outer faces of hanger brackets.c.Install end tube nuts. Make sure nuts areproperly threaded on tubes. Do not tighten nutsat this time.Bolt Type Beam End Mounting, Figure 4a.Align beam end bushings with hanger bracketsand insert bushing adapters. Lubricate adapterswith a light coat of IH-251H-EP mutli-purposegrease. Flat surface on adapters must be invertical position.b.Tap adapters into bushing until adapter flangescontact outer faces of hanger brackets.c.Install bolt and locknut. Do not tighten nut at thistime.Bolt Type End Mounting with Split-Ring TypeAdapters, Figure 4a.Place inner adapter (with split-ring) inside beamend bushing with grooved end of adapter towardbowl of axle housing. Lubricate adapter with alight coat of IH-251H-EP multi-purpose grease.Make sure nut is in position in lugs of adapter.b.Align beam end bushing with hanger bracketsand install outer adapter.c.Start bolt through outer adapter, push inneradapter with bolt until groove in adapter appearspast face hanger.d.Install split-ring. Thread bolt into nut. Do nottighten bolt to specified torque at this time.When bolts are torqued after torque tools areinstalled, place a bar between the lugs on theadapter to hold the nut while tightening the boltwith a wrench.Ball and Socket Beam End Bushing Type Mounting,Figure 10Assemble ball and socket beam end bushing typemounting as shown in Figure 10. Do not tighten nuts atthis time. Repeat same procedure at opposite end ofbeam.CAUTION -- WHEN REINSTALLING THE "RUBBERBUSHED" EQUALIZING BEAMS TO THE AXLES ANDSADDLES, DO NOT TIGHTEN NUTS UNTIL TORQUERODS ARE INSTALLED AND EQUALIZING BEAMSARE LEVEL WITH THE FRAME. (THIS IS TO ASSURETHAT THE RUBBER IS IN A NEUTRAL POSITION,ELIMINATING THE POSSIBILITY OF TORSIONALWIND-UP, WHICH MAY AFFECT RIDE QUALITY.)THEN TIGHTEN ALL NUTS TO RECOMMENDEDTORQUE (SEE SPECIFICATIONS)Place one end of cross tube into center sleeve ofinstalled equalizer beam. Be sure tube seats into sleeve.Assemble other equalizer beam to cross tube andposition beam in spring saddle.3.Roll axle assemblies with equalizer beams undercenter of saddle. Make sure the outer bushingsare lined up with center of the saddle legs.4.Lower vehicle frame centering saddles on beamend bushings.5.Install saddle cap and nuts. Do not tighten untiltorque rods are installed and equalizer beamsare level with frame. Torque nuts torecommended torque. Refer toSPECIFICATIONS.The cross center tube is free to rotate or float inthe bushing assemblies at each side. However,in some cases where the vehicle has beenoperating in mud or perhaps water, the crosscenter tube may be seized. Whether it is loose orseized will have no effect upon its purpose. Thefunction of the tube is to assure alignmentbetween the left and right equalizer beams.The saddle caps serve to secure sleeve withbushing. The clamping effect of the capsagainst the sleeve and bushing has no effectupon the movement of the cross center tube.CTS-4169 - Page 12
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