SERVICE MANUALROBERT BOSCH MODEL MW INJECTION PUMPSection 11Do not allow negative wire lead to contact "aux"terminal on solenoid. This will cause fuse or solenoidto burn out.A suitable slow blow fuse is marketed by Little Fuseand is identified as 313 3AG 8A Slo-Blo.7.Lift shutoff lever and screw adjusting rod thread intorod end until shutoff lever just stops its downwardmovement.8.Turn adjusting rod upper end Two Full Turns inopposite direction (raising shutoff lever) and tightenlocknut against upper rod end.9.De-energize solenoid.Assembly and adjusting steps 1 through 8 willensure that solenoid plunger will be fully seated atbottom of stroke and Internal injection pump shutofflever will not contact internal housing stop tab norinterfere with injection pump fuel rack during "excessfuel" starting conditions. Shutoff stop screw hasbeen Factory Preset limiting solenoid plunger totaltravel to approximately 1.000 inch from bottom ofstroke (run position) to end of stroke (shutoffposition).Do not adjust shutoff lever stop screw. If stop screwposition is changed, injection pump must beremoved and stop screw position set on the testbench. When stop screw is improperly adjusted,control rack may not move sufficiently to stop fueldelivery or may damage internal injection’ pump rackstop.10. Cycle solenoid 34 times to assure proper operation.After cycling solenoid, make sure solenoid rubberboot is properly seated. With solenoid energized,there should be no chatter.CAUTIONDo not cycle more than 6 times within oneminute. additional cycling may cause pull-incoil overheating resulting in burnout.FUEL FILTER HEADER (Figure 38)Bleeding Air From Fuel System:1.Loosen supply hose by loosening connector at elbowlocated at top of header (Figure 39).2.Operate hand priming pump until a steady fuel flowemerges.3.Reconnect tube to elbow and operate engine at idlefor 10 minutes.FUEL FILTER HEADER (TOP VIEW)(IH PART NO. 676143C2Figure 38. - Fuel Filter HeaderFigure 39. - Fuel Filter Header1.Supply hose2.Connector3.Elbow, 90°-1/4 NPTF4.Hand priming pumpCGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 25
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