COOLING SYSTEMposition of the cap, it should be possible to depress the capapproximately 3mm (1/8"). The depression can be adjusted bybending the prongs on the cap. Care should be taken whenbending the prongs to ensure the cap is not too loose, as thiswould prevent proper sealing. Then slowly continue to turncap counterclockwise until you can remove it.NOTE - When removing the cap, loosen it slowly and thenpause to allow the pressure to bleed. This will avoidpossible burning by hot water or steam.Figure 2. - Radiator Cap (Pressure Type)Continuous Deaeration Cooling SystemThe continuous deaeration cooling system used on some IHchassis, (Figure 3) is designed to keep the cooling system freeof trapped air, vent the cooling system during the fillingoperation and completely vent the system in about five to tenminutes. The deaeration system also aids in rapid warm-up ofcold engines.Why are we concerned about the air in the cooling system? Ithas been found that air trapped in the cooling system willhasten corrosion in the system. Air expands more than waterwhen heated and increases the expansion loss through theoverflow pipe. More important is the possible loss of the waterpump prime due to excessive amount of air, resulting incomplete stoppage of coolant flow.It has been found that when coolant flow stops even for a shortperiod, the engine is put in immediate danger.When engine is operating at full throttle, the piston rings canscuff, score or seize in as quickly as 30 seconds after thecoolant flow stops. Even if coolant is present, boiling, at thepoints of maximum heat transfer, will occur. The transfer ofheat will be reduced, and the temperature will rise high enoughto destroy the lubricant oil film in the cylinder. The piston willalso expand as its temperature is raised, and scoring canoccur.Figure 3. - Continuous Deaeration SystemThis damage may not be immediately noticed, and the enginewill continue to operate. But this overheating can shorten theservice life of the engine, resulting in high oil consumption,excessive blowby, or piston scoring especially on engineswhich have accumulated high mileage (200, 000 to 400, 000miles).A properly designed deaerated cooling system must have theability to deaerate when the engine is cold, when thethermostat is closed, as well as when the engine reachesoperating temperature. To accomplish this, the radiator toptank is designed with two sections divided by a baffle (Figure4). The core of the radiator is vented through a tube whichextends above the coolant level in the upper portion of thetank. This tube provides the vent needed for the core (Figure2).A make-up line is provided from the upper portion of the tankto the suction side of the water pump, to supply coolant to thecooling system. Another vent line is connected from theengine side of the thermostat housing to the top tank abovethe coolant level. This line provides a vent for the engine.CTS-4181Page 5
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