COOLING SYSTEMa hose doing its job, replacement should be made. Clampsshould be inspected to ensure they are strong enough to holda tight connection.TRANSMISSION OIL COOLEROn some trucks equipped with automatic or semi-automatictransmissions, the transmission oil is circulated through an oilcooler or heat exchanger. The function of this unit is to controltransmission temperature and thereby keep oil in the propertemperature range for its most efficient lubrication. This isaccomplished by using engine heat to bring transmissiontemperature up or by using the cooling system to dissipate anyexcessive heat generated within the transmission. Leakagedue to corrosion or an improper sealing will causecontamination between the cooling system and transmission.FAN AND ACCESSORYBELT ADJUSTMENTFan and Accessory Drive BeltsNew belts have a break-in period and lose tension duringgroove seating.NOTE - New belt Initial Installation tension Is higher thanthe re-tension value applied to a used belt (run fiveminutes or longer). This Is done to minimize number ofbelt adjustments and prevent belt operation under lowtension during break-in period.Belt tension checks must be performed using a Belt TensionGauge, such as a Howard KRIKIT Gauge, tool number 7401-0071. This tool is available from:Howard Manufacturing Company59996 South CrockerLittle Town, Colorado 80120Phone (303) 794-2510NOTE - Use of the KRIKIT Gauge Is restricted to SAE 3/8,1/2 and 11/16 Inch belts. Check tension on the midpointrange of the longest span of belt.New belts should be checked at 483 km (300 miles) or 10hours, then checked again after 2 414 km (1, 500 miles) or 50hours. The second service adjustment of belts establishestension stabilization.Before adjusting belt tension, check the tension several times.Use an average of the readings.Belt tension checks must be made at midpoint betweenpulleys at the longest belt span. Refer to Belt Tension Chart.The 9.0 liter fan and water pump drive belts have an idlerpulley with spring tension. No adjustment is needed.In multi-belt drives, the belt tension readings taken on thesame span may vary considerably between belts. When thisoccurs, average readings to establish applied tension, exceptin the application of the DT/DTI 466engines’ power steering pump (Vickers), where the valuesstated are for each belt.Belt Tension ChartTension ConditionBelt TensionNew Belt Installation423-444 N•m(95-100 lb-ft)*Re-tensionNew Truck upon deliveryAfter 10 hours (or 300 miles)356-378 N•mAfter 50 hours (or 1, 500 miles)(80-85 Ib-ft)--At intervals of 200 hours(or 6, 000 miles)Minimum Permissible Tension267 N•m(60 Ib-ft)*DT/DTI 466 Engine Power Steering (Vickers) PumpNew Belt - 356 N•m (80 lb-ft) per beltRe-tension - 222 N•m (50 Ib-ft) per beltMinimum Permissible Tension - 222 N•m (50 Ib-ft) per beltEFFECTS OF COOLING SYSTEMNEGLECTA neglected cooling system can lead to inefficient engineoperation, either directly or indirectly. Most of the problemsmay be traced to overheating; however, an engine that isrunning too cold can be just as troublesome.Overheating may lead to troubles such as the following:1.Burned valves.2.Pinging or knocking.3.Vapor lock.4.Poor lubrication-increased engine wear.5.Sticking valves and valve lifters.6.Short spark plug life.7.Engine hot spots.8.Need for higher octane fuel.Overcooling often results in the following:1.Excessive fuel consumption.2.Sludge formation in crankcase.3.Corrosive acids found in crankcase.COOLING SYSTEM MAINTENANCECOOLING SYSTEM INHIBITORSSystems With Coolant FiltersWhen the vehicle is manufactured, the coolant filter isequipped with precharge filter element which is larger in sizethan the normal service element. The precharge elementcontains a sufficient amount of chemical toCTS-4181Page 7
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business