TROUBLESHOOTING
SECTION IX
Important Procedure
When locating and correcting unit power or auxiliary
transmission troubles, a systematic procedure should be
followed.
Road test whenever possible. Mechanics usually get
second or third hand reports of trouble experienced with
the unit. These reports do not always accurately
describe the actual conditions. Sometimes symptoms
seem to indicate trouble in the transmission, while
actually the problem is with the axle, driveshaft, universal
joints, engine or clutch. This is especially true of noise
complaints.
Therefore,
before
removing
the
transmission or related components to locate trouble,
road test to check the possibility of trouble in other
closely associated units. Road testing is most effective
when the mechanic himself drives the vehicle. However,
riding with the driver can be very informative.
Check Functioning
Prior to Disassembly
If a remote control is used, a careful check of the remote
and connecting linkage must be made. The remote unit
must be in good working order if the transmission is
expected to shift satisfactorily.
Many times, the answer to the trouble is apparent when
the unit is inspected prior to disassembly. But this
evidence is often lost when the parts are separated. If
possible, check the unit prior to disassembly. Bear in
mind that a careful inspection of the unit should be made
as each disassembly step is performed.
Inspect Thoroughly
During Disassembly
It is poor practice to disassemble a unit or the complete
transmission as quickly as possible without examining
the parts. The mechanic may completely disassemble a
unit and fail to find the cause of the trouble, unless he
examines
the
parts.
After
the
transmission
is
disassembled, check the lubricant for foreign particles.
This is a source of trouble often overlooked during the
disassembly.
Repair or Replace Worn Parts
Many times the parts or critical adjustments causing the
trouble are not replaced or corrected because the
mechanic only inspects and replaces parts that have
failed completely. All pieces should be accurately
examined because broken parts are often just the result-
not the cause-of the problem. All parts that are broken
or worn and no longer meet specifications should be
replaced.
Also, parts that are worn to the extent that they do not
have a long service life remaining should be replaced.
Replacing these parts now will avoid another teardown
on the unit in the near future. Also at this time, make the
recommended changes or modifications to bring the
transmission up to date and increase the service life of
the unit.
CAUTION:
If the backup lights do not function, check the following:
1.
Continuity of switch with ball fully depressed
2.
Electrical plug connection
3.
Wiring
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