TROUBLESHOOTINGSECTION IXImportant ProcedureWhen locating and correcting unit power or auxiliarytransmission troubles, a systematic procedure should befollowed.Road testwhenever possible. Mechanics usually getsecond or third hand reports of trouble experienced withthe unit. These reports do not always accuratelydescribe the actual conditions. Sometimes symptomsseem to indicate trouble in the transmission, whileactually the problem is with the axle, driveshaft, universaljoints, engine or clutch. This is especially true of noisecomplaints. Therefore, before removing thetransmission or related components to locate trouble,road test to check the possibility of trouble in otherclosely associated units. Road testing is most effectivewhen the mechanic himself drives the vehicle. However,riding with the driver can be very informative.Check FunctioningPrior to DisassemblyIf a remote control is used, a careful check of the remoteand connecting linkage must be made. The remote unitmust be in good working order if the transmission isexpected to shift satisfactorily.Many times, the answer to the trouble is apparent whenthe unit is inspected prior to disassembly. But thisevidence is often lost when the parts are separated. Ifpossible, check the unit prior to disassembly. Bear inmind that a careful inspection of the unit should be madeas each disassembly step is performed.Inspect ThoroughlyDuring DisassemblyIt is poor practice to disassemble a unit or the completetransmission as quickly as possible without examiningthe parts. The mechanic may completely disassemble aunit and fail to find the cause of the trouble, unless heexamines the parts. After the transmission isdisassembled, check the lubricant for foreign particles.This is a source of trouble often overlooked during thedisassembly.Repair or Replace Worn PartsMany times the parts or critical adjustments causing thetrouble are not replaced or corrected because themechanic only inspects and replaces parts that havefailed completely. All pieces should be accuratelyexamined because broken parts are often just the result-not the cause-of the problem. All parts that are brokenor worn and no longer meet specifications should bereplaced.Also, parts that are worn to the extent that they do nothave a long service life remaining should be replaced.Replacing these parts now will avoid another teardownon the unit in the near future. Also at this time, make therecommended changes or modifications to bring thetransmission up to date and increase the service life ofthe unit.CAUTION:If the backup lights do not function, check the following:1.Continuity of switch with ball fully depressed2.Electrical plug connection3.Wiring24
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