III. TRANSFER CASE REMOVAL&INSTALLATIONA.Removal from Vehicle1.Remove fill and drain plugs and drain lubricant fromtransfer case.2.Tag wires leading to monitor light and disconnectwires from transfer case.3.Disconnect the air shift lines. Be sure to tag the linesfor future identification (air shift cases only).4.Disconnect mechanical linkage and tag for futureidentification (manual shift cases only).5.Disconnect the speedometer cable if so equipped.6.Disconnect drivelines at flanges or yokes.7.Position a transmission jack of suitable capacitybeneath the transfer case (400 lb. transfer case). Besure that the transfer case is seated safely on thejack.8.Disconnect transfer case mountings at rubberinsulators. Since mountings vary, consult the vehicleservice manual.9.Check to ensure that all mountings and connectionsto the transfer case have been disconnected. Lowerthe transfer case to the floor and remove from underthe vehicle.B.Installation into Vehicle1.Place transfer case on transmission jack andposition jack and transfer case under the vehicle.2.Raise transmission jack and position transfer case.3.Connect transfer case mountings. Since mountingsvary, consult the vehicle service manual.4.Connect drivelines.5.Connect shift cylinder air lines to air cylinders.6.Connect mechanical shift linkage to shift shafts.7.Connect monitor light lead wires to terminals.8.Fill transfer case housing with appropriate lubricantto the correct level and install fill plug. If case isequipped with a PTO, prime the PTO oil pump.(Refer to Lubrication Section II especially paragraphsC and H).9.Road test the vehicle by driving slowly with no loadfor the first few moments, then test at a higher speedlistening for any problems.10. Check transfer case for leaks around gaskets andseals.-10-
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
