8.Refer to Page PM13, install the Air Operated PTOShift as follows: Oil o-rings (Item 3), install onadaptor (Item 50). Place adaptor over shift shaft andinto the PTO housing with the counterbored endoutboard. Place o-ring (Item 11) carefully over theend of the shift shaft. Position spring (Item 51) overthe shift shaft and into the adaptor (Item 50). Placebump ring (Item 13) over spring (Item 51). Moveshift collar and restrain to make shift shaft project asfar as possible. Install piston (Item 9), washer (Item7) and nut (Item 6). Tighten nut to specified torque.Install felt ring (Item 10) (after soaking in transfercase lubricant) in wide groove of piston. Oil o-ring(Item 8) and install in the outboard groove of thepiston. Install cylinder cap. Slip the shift cylindertube (Item 43) (31/8" long) over the piston, onto theadapter. Fit the shift cylinder cap into place andinstall the four capscrews that retain the assembly tothe PTO unit, tighten to the specified torque.Fig. 389.Install the indicator light switch (Item 20) with samewashers (Item 21) as were removed duringdisassembly. Check switch operation with acontinuity tester (and air pressure applied to the shiftcylinder, if so equipped).10. Install the blanking sleeve (Item 70) on the PTOoutput to seal the output shaft section of the PTO, ifa yoke is not to be installed immediately.11. The PTO unit includes an oil pump that consists ofitems 73 through item 80 on Page PM12. Also referto Fig. 39. The piston (Item 73) is driven by theeccentric section of shaft (Item 65). A check valve(Item 74) is retained within the piston by a springtype retaining ring (Item 75). This check valve mustbe installed with the free flow direction and arrowdirection pointing toward the PTO shaft. This allowsa small portion of the oil pump output to be directedonto the shaft’s eccentric surface. Screw nut (Item77) onto cylinder (Item 79) with nylon portion pointingaway from the hexagon section of the cylinder. Coatthe piston, check valve and retainingring assembly with transfer case lubricant. Put thespring (Item 76) into the counterbore of the pistonand then put the cylinder over the spring and piston.Push the piston into the cylinder until the end of thecylinder is just even with the port in the side of thecylinder. The piston should move freely withoutbinding. Screw the cylinder into the PTO bearingcarrier (See Fig. 39). Rotate the PTO shaft to placethe high pointof the cam under the piston, screw the cylinder inuntil the outer end of piston is visible short of thecylinder side port. Rotate the PTO shaft to verify thatit is indeed on the high point of the cam. Screw thecylinder in until the outer end of the piston is justeven with the side port; unscrew cylinder at least oneturn, but not more than one and one half turns;tighten lock nut against the PTO bearing carrier withone side port of the cylinder pointing in the directionshown on Page PM15. Use pipe dope on all pipethreaded fittings. Screw check valves (Item 80) intoplace in the cylinder. The inlet check valve shouldbe installed (with the arrow pointing into cylinder) inthe end of the cylinder. The outlet valve should havethe arrow pointing away from the cylinder and shouldbe in the position shown on Page PM15 to allow thehose (Item 4) to be used to connect the pump tofitting (Item 5) at the front of the case.8.Refer to section VI G, paragraph 12 for installation ofthe PTO unit on the transfer case. Also See Fig. 33and Fig. 37.9.Refer to Page 2 and Page PM15 for the properinstallation of the oil lines. Also see Fig. 1, 2, and38.10. Check oil flow out of oil pump upon installation.Refer to Section III B of this manual.Fig. 39-27-
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