J. Assembly of PTO Unit(On Cases so Equipped)Refer to Illustration on PagePM121.Put shift fork (Item 59) into housing (Item 61) withthe chamfered side of the shift shaft hole toward thetwo opening ends of the housing, put clutch collar(Item 60) into the housing (with the chamfered endpointing as indicated and into the forked section ofthe shift fork.2.Install the shift shaft (Item 49 on Page PM13) or(Item 53 on Page PM14). Install locknut (Item 47 onPage PM13 or PM14). Restrain nut with a boxwrench and turn the shaft with an open end wrench.3.Press bearing cones (Item 64) onto shaft (item 65).Press seal (item 69) into bearing carrier (Item 67).Press one cup (Item 63) into carrier.4.Install shaft (Item 65) with bearing cones into thecarrier sub-assembly and install the second bearingcup (Item 63).5.Install the bearing carrier shaft assembly onto thehousing (Item 61) with the shaft passing into the shiftcollar. Temporarily bolt the carrier to the housing.With bolts (Item 68) tightened to 15 ft. lbs. ,measure gap between the parts. Select a shimstack that measures .005 to .010 larger than the gapmeasurement.Fig. 376.Remove bolts (Item 68), install shim, reinstall boltswith Permatex on their threads. Tighten to thespecified torque. Skip to J8 if case is equipped withan air operated PTO shift.7.Refer to Page PM14. Install the manual shift linkageas follows:a.Oil and install o-ring (Item 3) on seal carrier(Item 52). Install seal (Item 27). Lubricate insideof seal carrier and the seal with Lubriplate ortransfer case oil.b.Fit seal carrier onto the shift shaft and into theshift opening on the PTO housing. The detentball opening should be facing in the samegeneral direction as the indicator light switchhole. Install the four bolts (Item 54), tightening tospecifications.c.Put nut (Item 56) on eye (Item 57). Install (Item57) onto end of shift shaft (Item 53). Installdetent ball (Item 32), detent spring (Item 31) andset screw (Item 30). Tighten set screw until ittakes a force of 25-40 lbs. to push the shift shaftout of detent.d.Position lever (Item 58) on eye (Item 57) with pin(Item 59) washers (Item 60) and cotter pininstalled as illustrated on the oil line and fittingillustration (Page PM15). Install link (Item 55) asillustrated. Check shift action before tighteninglock nut (Item 56). The eye should be adjustedas necessary to make the lever anglesapproximately even in the engaged anddisengaged positions. Skip section J8 andproceed with step J9.-26-
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