SERVICE MANUALCAB REMOVALThe removal of the S-Series cab from chassiscan be performed providing an overhead crane and cablifting fixture are available. Removal procedures mayvary for various models depending on type of equipmentand accessories.The following steps may be used as a guide.1.Block wheels of truck and release parking brake.2.Tilt or remove hood.3.Disconnect battery ground cable.4.Drain radiator and disconnect heater hose.5.Disconnect steering shaft at gear.6.Disconnect accelerator linkage.7.Disconnect electrical connections and groundwire.8.Disconnect clutch linkage.9.Disconnect brake system (air or hydraulic).10.Disconnect speedometer and tachometer drivecables.11.Disconnect air conditioning lines (if soequipped).12.Remove shift lever from transmission.13.Detach exhaust system from cab if system isvertical type.14.Install cab lifting fixture. Make sure fixture ispadded to prevent damage to cab.15.Remove cab to frame stay rods.16.Partially lift cab so cab weight will be sup- portedon lifting fixture.17.Remove cab to frame mounting bolts and nuts atfront and rear locations.CAUTIONInspect all cab to frame attaching pointsto be sure they are disconnected ordamage can result.18.Carefully lift cab from chassis.CAB INSTALLATIONCab installation is the reverse of the fore- goingremoval procedure. No special adjustment is requiredfor cab to frame mounting bolts and nuts other than theapplication of specified torques. Connect all wiringharnesses, plumb- ing and controls. Start engine andcheck all systems and controls before returning truck toservice.LUBRICATIONCab hardware and other mechanisms require aperiodic application of lubricant to increase service lifeand prevent objectionable squeaking. New cabs arelubricated at factory and before they are delivered tocustomer. After the cab is placed in service, regularlubricating intervals based on type of service should beestablished. Thorough lubrication at definite intervalsadds greatly to cab service life and reduces overallexpense.For specified lubrication intervals refer toOperator’s ManualWipe off all lubricant points before applying newlube to prevent lube contamination. Apply lube sparinglyand wipe away excess.CTS-4065PRINTED IN UNITED STATES OF AMERICAPage 33
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